TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 243 of 657

TM 9-2320-260-34-1

3-59. FLYWHEEL AND CLUTCH INSTALLATION

THIS TASK COVERS:

a. Flywheel Installation

b. Clutch Installation

INITIAL SETUP

APPLICABLE MODELS

MATERIALS/PARTS

All

Twelve lockwashers (Appendix D, Item 215)

TOOLS

REFERENCES (TM)

General mechanic’s tool kit

(Appendix B, Item 1)

TM 9-2320-260-34P-1

Clutch alinement kit (Appendix B, Item 5)

GENERAL SAFETY INSTRUCTIONS

Torque wrench, 3/4-in. dr.

Flywheel is heavy. Use care when installing

(Appendix B, Item 2)

flywheel.

Two dowel pins (Appendix E, Figure E- 1)

a. Flywheel Installation

1. Install two dowel pins (2) in crankshaft (3).

WARNING

Flywheel is heavy. Use care when installing flywheel. Failure to do

so may result in injury to personnel.

NOTE

Assistant will help with step 2.

2. Position flywheel (1) over dowel pins (2) and install on crankshaft (3) with six washers (4) and

screws (5). Tighten screws (5) 200-220 lb-ft (271-298 N•m) in sequence.

3. Remove two dowel pins (2) from crankshaft (3).

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