TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 457 of 863

TM 9-2320-260-34-2

16-9. REAR WINCH LEVEL WIND MAINTENANCE

I

THIS TASK COVERS:

a. Removal

d. Assembly

b. Disassembly

e. Installation

c. Cleaning and Inspection

INITIAL SETUP

APPLICABLE MODELS

M816

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Outside micrometer (Appendix B, Item 8)

Inside micrometer (Appendix B, Item 9)

Arbor press (Appendix B, Item 7)

MATERIALS/PARTS

Four lockwashers (Appendix D, Item 219)

Four lockwashers (Appendix D, Item 215)

Eight felt washers (Appendix D, Item 534)

MATERIALS/PARTS (contd)

Felt washer (Appendix D, Item 533)

Locknut (Appendix D, Item 183)

Locknut (Appendix D, Item 180)

Felt seal (Appendix D, Item 478)

GAA grease (Appendix C, Item 14)

Lubricating oil (Appendix C, Item 21)

REFERENCES (TM)

TM 9-2320-260-20

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

Rear winch cable removed (TM 9-2320-260-20).

Remove four screws (2), lockwashers (3), and level wind (1) from rear winch (4). Discard lock-

washers (3).

I

b. Disassembly

I

NOTE

Record positions of retainer screws and stop screws for installation.

1.

Loosen four jamnuts (6) and remove four retainer screws (7) and jamnuts (6) from

2. Remove trolley (5) from track frame (9).

trolley (5).

3. Loosen two jamnuts (8) and remove two stopscrews (16) and jamnuts (8) from track frame (9).

4. Remove two nuts (11) and latch (12) from poppet nut (13).

5. Remove poppet nut (13), spring (14), and poppet (15) from threaded bore (10) on track frame (9).

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