TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 573 of 863
TM 9-2320-260-34-2
16-29 CRANE CAB (GONDOLA) REPLACEMENT (M 819)
THIS TASK COVERS:
a. Removal
b. Installation
lNITIAL SETUP
APPLICABLE MODELS
M819
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
1-5116-in. open-end wrench
(Appendix B, Item 122)
1-7/16-in. open-end wrench
(Appendix B, Item 124)
1-lJ2-in. open-end wrench
(Appendix B, Item 125)
Lifting device
Chains
MATERIALS/PARTS
Four lockwashers (Appendix D, Item 247)
Four lockwashers (Appendix D, Item 220)
Two lockwashers (Appendix D, Item 221)
PERSONNEL REQUIRED
Two
REFERENCES (TM)
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
• Parking brake set (TM 9-2320-260-10).
• Cab door sliding windows removed
(TM 9-2320-260-20).
• Cab side window removed (TM 9-2320-260-20).
• Cab stationary window removed
(TM 9-2320-260-20).
• Control valve bank removed (para. 16-36).
• Hydraulic lines and hoses (in cab) disconnected
(para. 15-10).
• Spare tire removed (TM 9-2320-260-10).
• Operator's seat cushion removed
(TM 9-2320-260-20).
• Cab door and steps removed (TM 9-2320-260-20).
• Floodlights removed (TM 9-2320-260-20).
• Floodlight electrical harness removed
(TM 9-2320-260-20).
• Fire extinguisher and bracket
removed
(TM 9-2320-260-20).
GENERAL SAFETY INSTRUCTIONS
• All personnel must stand clear during lifting
operations.
• Ensure lifting capacity is greater than the weight
of the cab.
WARNIN G
• All personnel must stand clear during lifting operations. A
swinging or shifting load may cause injury or death to personnel.
• Ensure lifting capacity is greater than weight (500 lb (227 kg)) of
cab. Failure to do so may result in injury to personnel or damage
1. Attach chains to cab (1) and lifting device. Remove slack from chain.
2. Remove four nuts (5), lockwashers (4), and screws (3) from cab (1) and boom (2). Discard
lockwashers (4).
3. Remove four screws (9) and Iockwashers (8), and bracket ( 10) from cab (1) and boom (2). Discard
lockwashers (8).
4.
Remove two screws (7) and lockwashers (6), and cab (1) from boom (2). Place cab (1) on wooden
supports. Discard lockwashers (6).
5. Remove chain from cab (1) and lifting device.
1. Attach chain to cab (1) and lifting device.
16-174
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