TM-9-2320-260-34-2
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2
JULY 1994
TM-9-2320-260-34-2 - Page 577 of 863
TM 9-2320-260-34-2
16-31. CABLE HOIST WINCH REPLACEMENT (M819)
THIS TASK COVERS:
a. Removal ‘
b. Installation
INITIAL SETUP
APPLICABLE MODELS
M819
TOOLS
General mechanic’s tool kit
(Appendix B, Item 1)
Mechanical puller kit (Appendix B, Item 14)
1-7/16-in. open-end wrench
(Appendix B, Item 124)
1-1/2-in. open-end wrench
(Appendix B, Item 125)
1-11/16-in. open-end wrench
(Appendix B, Item 127)
Lifting device
Chains
MATERIALS/PARTS
Eight lockwashers (Appendix D, Item 210)
Two gaskets (Appendix D, Item 60)
Woodruff key (Appendix D, Item 546)
Locknut (Appendix D, Item 205.1)
Cap and plug set (Appendix C, Item 6)
PERSONNEL REQUIRED
Two
REFERENCES (TM)
LO 9-2320-260-12
TM 9-2320-260-10
TM 9-2320-260-20
TM 9-2320-260-34P-2
EQUIPMENT CONDITION
•
Parking brake set (TM 9-2320-260-10).
• Hoist winch cable removed (TM 9-2320-260-20).
GENERAL SAFETY INSTRUCTIONS
• All personnel must stand clear during lifting
operations.
• Ensure lifting capacity is greater than weight of
cable hoist winch.
1.
2.
3.
4.
5.
6.
• Clean area around hoses and lines before removal to prevent
entry of dirt. Damage will occur if dirt or dust enters system.
• Cap or plug all openings immediately after disconnecting lines
and hoses to prevent contamination. Remove caps and plugs
prior to installation. Failure to do so may result in damage to
hydraulic system.
NOTE
• Have drainage container ready to catch oil.
• Tag hoses for installation.
Loosen two swivel nuts (13) on tubes (12) and disconnect hoses (1) and (2) from tubes (12).
Remove hoses (1) and (2) from elbow (6) and check valve (7).
Loosen swivel nut (9) and disconnect drain hose (11) from adapter elbow (8).
Remove two screws (5), lockwashers (4), hydraulic motor (3) gasket (14), and coupling (10) from
drive housing (15). Remove woodruff key (36) from shaft (37\. Discard lockwashers (4) and
woodruff key (36).
Attach chains to drive housing ( 15), drum (17), and lifting device. Take up slack in chains.
Remove three screws (24) and lockwashers (25) from drum housing (18) and bracket (26) on
shipper (23). Discard lockwashers (25).
• All personnel must stand clear during lifting operations.
A swinging or shifting load may cause injury to personnel.
• Ensure lifting capacity is greater than weight of cable hoist
winch. Failure to do so may result in injury to personnel or
damage to equipment.
16-178
WARNIN G
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