TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 665 of 863

16-45. TRANSFER POWER TAKEOFF REPAIR (M815, M819) (Contd)

c. Assembly

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

Install new

NOTE

Coat all internal parts with-gear oil prior to assembly.

woodruff key (7) in shaft (2).

Using arbor press, install gear (4) and bearing (5) on shaft (2).

Using arbor press, install bearing (3) on shaft (2).

Place shaft (2) with bearings (3) and (5) and gear (4) in housing (1).

Using hammer and brass drift, install outer race (6) in housing (1) overbearing (5).

Install cover (8) on housing (1) with four screws (9). Finger tighten screws (9) to ensure cover (8)

is positioned evenly.

While turning shaft (2), tighten screws (9) until a slight drag is felt. Drag indicates there is zero

end play.

Using feeler gage, measure distance “d” between cover (8) and housing (1). Measure at three points

approximately 120° apart. If measurements “d” vary by more than 0.003 in. (0.08 mm), loosen

screws (9) and repeat steps 7 and 8.

Record measurement “d.”

Remove four screws (9) and cover (8) from housing (1).

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TM 9-2320-260-34-2