TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 668 of 863

TM 9-2320-260-34-2

16-45. TRANSFER POWER TAKEOFF REPAIR (M815, M819) (Contd)

28.

29.

30.

31.

32.

33.

34.

35.

Remove two upper screws (22) and lockwashers (21) from cover (24) and housing (15). D

O

not discard

lockwashers (21).

Install bracket (23) on cover (24) and housing (15) with four washers (20), two Iockwashers (21), and

screws (22). Tighten four screws (22) 38-49 lb-ft (52-66 N·m).

Position lever (18) on stud (25) and shifter rod (19) and install on stud (25) with washer (26) and

nut (28). Ensure lever (18) moves freely and aline slot in nut (28) with hole in stud (25). Tighten

nut (28) 65-130 lb-ft (88-176 N·m).

Install new cotter pin (27) in nut (28) and stud (25).

Place washer (17), over end of shifter rod (19) and install new cotter pin (16) in end of shifter

rod (19). Ensure shifter rod (19) moves freely.

Place housing (15) in vise.

Install yoke (30) on shaft (29) with washer (31) and nut (33). Tighten nut (33) 175-350 lb-ft

(237-475 N·m) alining slot in nut (33) with hole in shaft (29).

Install new cotter pin (32) in nut (33) and shaft (29).

36. Remove housing (15) from vise.

FOLLOW-ON TASK: Install transfer power takeoff (para.15-43).

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