TM-9-2320-260-34-2

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 2 OF 2

JULY 1994

TM-9-2320-260-34-2 - Page 677 of 863

TM 9-2320-260-34-2

16-48. POWER DIVIDER REPAIR

THIS TASK COVERS:

a. Disassembly

c. Assembly

b. Cleaning and Inspection

INITIAL SETUP

APPLICABLE MODELS

M816

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Mechanical puller kit (Appendix B, Item 14)

Dial indicator (Appendix B, Item 11)

Inside micrometer (Appendix B, Item 9)

Outside micrometer (Appendix B, Item 8)

MATERIALS/PARTS

Forty-two lockwashers (Appendix D, Item 215)

Three Iockwashers (Appendix D, Item 223)

Three Iockwashers (Appendix D, Item 252)

Four gaskets (Appendix D, Item 66)

Two gaskets (Appendix D, Item 68)

Gasket (Appendix D, Item 74)

Gasket (Appendix D, Item 70)

MATERIALS/PARTS (Contd)

Gasket (Appendix D, Item 68)

Gasket (Appendix D, Item 66)

Four seals (Appendix D, Item 438)

Three seals (Appendix D, Item 437)

Seal (Appendix D, Item 439)

Seal (Appendix D, Item 440)

Four cotter pins (Appendix D, Item 39)

Woodruff key (Appendix D, Item 559)

Pin (Appendix D, Item 317)

Two expansion plugs (Appendix D, Item 330)

Gear oil (Appendix C, Item 22)

REFERENCES (TM)

TM 9-2320-260-34P-2

EQUIPMENT CONDITION

Power divider removed

(para. 16-47).

1. Remove four screws (4), lockwashers (3), shifter housing (2), and gasket (1) from housing (5). Discard

lockwashers (3) and gasket (1).

2. Remove eight screws (7), Iockwashers (6), double shifter housing (8), and gasket (9) from housing (5).

Discard lockwashers (6) and gasket (9).

16-278