TM-9-2320-272-23-2

TRUCK, 5-TON, 6X6, M939, M939A1, AND M939A2 SERIES TRUCKS (DIESEL)

TECHNICAL MANUAL; FIELD MAINTENANCE MANUAL; VOLUME 2 OF 5

SEPTEMBER 2012
TM-9-2320-272-23-2

  TM-9-2320-272-23-2 - Page 915 of 1417

INSPECTION
1.
Inspect stop control cable for binding and breaks. Replace cable if broken, bent, or damaged.
2.
Inspect conduit for breaks or kinks that could cause cable to bind. Replace conduit if broken or kinked.
END OF TASK
INSTALLATION
NOTE
Perform Step (1) only if replacing cable in conduit.
1.
Coat stop control cable (Figure 2, Item 8) with light film of GAA grease and thread through cable conduit
(Figure
2,
Item
5).
2.
Thread stop control conduit (Figure 2, Item 5) and cable (Figure 2, Item 8) through front of instrument panel
(Figure 2, Item 4) and seat stop control (Figure 2, Item 3) in panel.
3.
Place lockwasher (Figure 2, Item 2) and nut (Figure 2, Item 1) over conduit (Figure 2, Item 5) and install on
stop control (Figure 2, Item 3). Tighten nut on stop control.
4.
Install grommet (Figure 2, Item 6) in firewall (Figure 2, Item 7).
5.
Thread cable (Figure 2, Item 8) and conduit (Figure 2, Item 5) through grommet (Figure 2, Item 6) and firewall
(Figure 2, Item 7).
NOTE
Steps (6) through (11) apply to M939/A1 series vehicles.
6.
Thread cable (Figure 2, Item 8) through hole in shutoff valve control lever (Figure 2, Item 18).
7.
Push shutoff valve control lever (Figure 2, Item 18) all the way forward and slide connector (Figure 2, Item 10)
over cable (Figure 2, Item 8) and against shutoff lever.
8.
Install screw (Figure 2, Item 9) in connector (Figure 2, Item 10) and tighten screw against cable
(Figure
2,
Item
8).
9.
Bend end of cable (Figure 2, Item 8) projecting beyond connector (Figure 2, Item 10) upward at a 90
degree
angle.
10.
Install clamp bracket (Figure 2, Item 17) on engine (Figure 2, Item 19) with screw (Figure 2, Item 14) and
lockwasher (Figure 2, Item 13).
11.
Install stop control clamp (Figure 2, Item 11) on conduit (Figure 2, Item 5) and clamp bracket
(Figure
2,
Item
17) with screw (Figure 2, Item 12), washer (Figure 2, Item 16), and locknut
(Figure
2,
Item
15).
NOTE
Steps (12) through (16) apply to M939A2 series vehicles.
12.
Position clamp (Figure 2, Item 24) over cable conduit (Figure 2, Item 5) and install clamp on fuel bracket
(Figure
2,
Item
25) with screw (Figure 2, Item 26).
13.
Position cable pivot (Figure 2, Item 23) on cable (Figure 2, Item 8), put pivot into shutoff lever
(Figure
2,
Item
20), and secure with washer (Figure 2, Item 28) and lock pin (Figure 2, Item 27).
14.
Place connector (Figure 2, Item 22) over cable (Figure 2, Item 8) and snugged up to cable pivot
(Figure
2,
Item
23).
15.
Install screw (Figure 2, Item 21) in connector (Figure 2, Item 22) to secure connector on cable
(Figure
2,
Item
8).
TM 9-2320-272-23-2
0271
0271-4


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