TM-9-2320-280-20-2
TRUCK, UTILITY: M998 SERIES
TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 2 OF 3
JANUARY 1996
TM-9-2320-280-20-2 - Page 380 of 951
4-82. WINCH POWER CABLE REPLACEMENT
This task covers:
a. Removal
b. Installation
1.
Remove three tiedown straps (2) from ventline (8), lead 7 (4), and lead 6 (6). Discard tiedown
straps (2).
2.
Remove capscrew (5) from lead 7 (4) and winch (9).
3.
Remove nut (7) from lead 6 (6) and solenoid (3).
4.
Remove two screws (1) and clamps (10) from lead 7 (4), lead 6 (6), and winch (9).
5.
Remove screw (14), lockwasher (12), nut (11), and clamp (13) from lead 7 (4), lead 6 (6), and
bracket (15). Discard lockwasher (12).
6.
Remove two screws (16) and clamps (17) from lead 7 (4), lead 6 (6), and airlift bracket (18).
7.
Remove assembled locknut (19), capscrew (21), and clamp (22) from lead 7 (4), lead 6 (6) and
bracket (20). Discard assembled locknut (19).
8.
Remove nut (25) and lead 7 (4) from starter negative stud (26).
9.
Remove nut (23) and lead 6 (6) from starter positive stud (24).
1.
Install lead 6 (6) on starter positive stud (24) with nut (23). Tighten nut (23) to 25-30 lb-ft (34-41 N
•
m).
2.
Install lead 7 (4) on starter negative stud (25) with nut (26). Tighten nut (26) to 15-20 lb-ft (20-27 N
•
m).
3.
Install lead 7 (4) and lead 6 (6) on bracket (20) with capscrew (21), assembled locknut (19), and
clamp (22).
4.
Install lead 7 (4) and lead 6 (6) on airlift bracket (18) with two screws (16) and clamps (17).
5.
Install lead 7 (4) and lead 6 (6) on bracket (15) with screw (14), lockwasher (12), nut (11), and
clamp (13).
6.
Install lead 7 (4) and lead 6 (6) on winch (9) with two clamps (10) and screws (1).
7.
Install lead 6 (6) on solenoid (3) with nut (7).
8.
Install lead 7 (4) on winch (6) with capscrew (5).
9.
Install lead 6 (6) and lead 7 (4) on vent line (8) with three tiedown straps (2).
b. Installation
a. Removal
INITIAL SETUP:
Applicable Models
M1026, M1026A1, M1036, M1038, M1038A1,
M1042, M1044, M1044A1, M1046, M1046A1
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Lockwasher (Appendix G, Item 135)
Three tiedown straps (Appendix G, Item 307)
Assembled locknut (Appendix G, Item 131)
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
Battery ground cable disconnected (para. 4-73).
TM 9-2320-280-20-2
4-142
Change 3
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