TM-9-2320-280-20-3

TRUCK, UTILITY: M998 SERIES

TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 3 OF 3

JANUARY 1996

  TM-9-2320-280-20-3 - Page 297 of 1168

11-30. CARGO SHELL DOOR LINER REPLACEMENT
This task covers:
a. Removal
b. Installation
a. Removal
1.
Remove ten screws (6), washers (5), clips (4), and two retainers (7) from cargo shell door (1).
2.
Remove twelve spring tension fasteners (8) from liner (3) and door (1). Discard spring tension
fasteners (8).
3.
Remove liner (3) and three sound dampeners (2) from door (1).
4.
Clean cargo door (1) to remove adhesive.
INITIAL SETUP:
Applicable Models
M966, M966A1, M1025, M1025A1, M1025A2,
M1026, M1026A1, M1036
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Twelve spring tension fasteners
(Appendix G, Item 30)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
Equipment Condition
Rear end of cargo shell door raised
(TM 9-2320-280-10).
b. Installation
1.
Apply three sound dampeners (2) to door (1).
2.
Place four spring tension fasteners (8) in two top and two bottom holes of liner (3). Ensure heads of
spring tension fasteners (8) are on side of liner (3) without adhesive.
3.
Peel paper backing (9) from liner (3).
4.
Align liner (3) with door (1), ensuring top and bottom spring tension fasteners (8) in liner (3) align
with top and bottom holes in door (1), and install liner (3) on door (1) with top and bottom spring
tension fasteners (8). Press entire surface of liner (3) to ensure adhesion.
5.
Install eight remaining spring tension fasteners (8) through liner (3) into door (1).
6.
Install two retainers (7) on door (1) with ten clips (4), washers (5), and screws (6).
NOTE
Ensure surface is free of dirt and oil before applying adhesive
backing.
TM 9-2320-280-20-3
11-48
Change 2


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