TM-9-2320-361-20

2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)

TECHNICAL MANUAL; UNIT MAINTENANCE

OCTOBER 1991
TM-9-2320-361-20

  TM-9-2320-361-20 - Page 505 of 1207

TM 9-2320-361-20
6-2. TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE (W/PTO) (Contd)
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
6-6
NOTE
Perform steps 6 through 9 on vehicles with transfer case lockout
arms.
Install two new bushings (21), lever (36) and (19), and straight pin (20) on bracket (23).
Install bracket (23) on frame (33) and transfer case shift bracket (29) with three screws (22) and new
locknuts (30).
Install jamnut (2) and clevis (3) on rod (1) to measure 13.5 in. (34.3 cm) from center on clevis (3) and
rod (1). Tighten jamnut (2).
Install clevis (3) and rod (1) on PTO shift lever (6) and lever (36) with clevis pins (4) and (37) and
two new cotter pins (10).
Install two jamnuts (8) and two ball pivot ends (7) on rod (9) to measure 6.9 in. (17.5 cm) from center
of ball pivot ends (7). Tighten two jamnuts (8).
Install two ball pivot ends (7) on PTO shift lever (6) and shift arm (15) with two new locknuts (5).
NOTE
Perform steps 12 and 13 on vehicles with transfer case lockout
arms.
Install jamnut (34) and lock (16) on connector rod (31) to measure 3.8 in. (9.7 cm) from center of
connector rod (31) clevis hole and rod hole in lock (16). Tighten jamnut (34).
Install lock (16), connector rod (31), and transfer case shift handle (27) on transfer case shifter
bracket (29) with stud (32) and two new locknuts (28). Transfer case shift handle (27) must move
freely.
Install jamnut (25) and clevis (12) on rod (26) to measure 4.9 in. (12.4 cm) from center of clevis (12)
hole and rod (26) hole. Tighten jamnut (25).
NOTE
Some vehicles are equipped with a screw; others use a shoulder
screw. This procedure covers a shoulder screw.
Install clevis (12) and rod (26) on transfer case shift handle (27) and transfer case shaft (13) with
screw (35), shoulder screw (11), and two new locknuts (14).
NOTE
Perform step 16 on vehicles with transfer case lockout arms.
Install rod (24) on lock (16) and lever (19) with two washers (17) and new cotter pins (18).


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