TM-9-2320-361-20
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
OCTOBER 1991
TM-9-2320-361-20 - Page 609 of 1207
TM 9-2320-361-20
8-13. BRAKE PEDAL LEVER REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-361-10
MATERIALS/PARTS
TM 9-2320-361-20P
Cotter pin
EQUIPMENT CONDITION
Two woodruff keys
Parking brake set (TM 9-2320-361-10).
PERSONNEL REQUIRED
Remove hydraulic hoist pump propeller shaft
(M342A2) (para. 12-14).
Two
Remove transmission PTO shift linkage (if so
equipped) (para. 13-20).
Remove hydraulic hoist control linkage (M342A2)
(para. 13-22).
a. Removal
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Unhook clutch return (1) from relay lever (2).
Unhook brake pedal return spring (14) from clevis pin (8).
Remove nut (19), washer (20), screw (3), and yoke rod (4) from relay lever (2).
Remove screw (5) and nut (21) from relay lever (2).
Remove relay lever (2) and woodruff key (18) from shaft (6). Discard woodruff key (18).
Remove screw (22), clutch pedal rod (24), and bumper (23) from arm (28).
Remove screw (27), clutch pedal arm (28), and woodruff key (26) from shaft (6). Discard woodruff
key (26).
Remove screw (12), washer (11), brake pedal lever (13), and bumper (10) from brake pedal rod (9).
Remove brake pedal rod (9) from cab.
Remove cotter pin (15), clevis pin (8), and yoke (16) from brake pedal lever (13). Discard cotter
pin (15).
NOTE
Assistant will help with steps 10 and 11.
On vehicles equipped with transmission power takeoff, pull shaft
free of inside of bracket and brake pedal lever until lever can be
removed.
Remove shaft (6) through bracket (17) and brake pedal lever (13) until brake pedal lever (13) cab be
removed from bracket (17).
Remove shaft (6) from frame (25).
Remove grease fitting (7) from brake pedal lever (13).
b.
Installation
NOTE
Assistant will help with step 1.
When installing shaft make sure enough room is afforded for
installation of relay lever and clutch pedal arm.
1. Position brake pedal lever (13) in bracket (17) and yoke (16), and install shaft (6) through frame
(25), bracket (17), and brake pedal lever (13).
8-36
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