TM 9-2320-361-20
8-16. FLEXIBLE HYDRAULIC BRAKE LINE MODIFICATION
This task covers:
a. Removal
c. Installation
b. Modification
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
LO 9-2320-209-12-1
MATERIALS/PARTS
Three lockwashers
Two screw-assembled lockwashers
Locknut
TM 9-2320-361-10
TM 9-2320-361-20P
EQUIPMENT CONDITION
Parking brake set (TM 9-2320-361-10).
Screw
Spring plate
GENERAL SAFETY INSTRUCTIONS
Spring
New, longer hydraulic brake line must be installed.
Clamp
Brake line P/N 7409330
Cap and plug set (Appendix C, Item 8)
WARNING
Ensure new, longer front hydraulic brake lines, currently used on 5-
ton trucks, are installed on all 2-1/2-ton trucks. Old, shorter front
hydraulic brake lines are subject to failure during full steering
travel and must be replaced with new, longer front brake hoses.
Failure to do this will result in injury or death to personnel.
CAUTION
Cap or plug all openings immediately after disconnecting lines and
hoses to prevent contamination. Failure to do so may result in
internal parts damage.
NOTE
Left and right front flexible hydraulic lines are replaced the same.
This procedure covers the left front.
a. Removal
1. Remove two nuts (2), lockwashers (1), and steering guard (4) from steering arm (7). Discard
lockwashers (1).
2. Remove locknut (6), screw (3), and bracket (5) from steering guard (4). Discard screw (3) and
locknut (6).
NOTE
Have container ready to catch hydraulic fluid.
3. Disconnect steel brake line (15) from inlet connector (14).
4. Disconnect brake line (12) from flexible hydraulic brake line (13).
5. Remove nut (11), old flexible hydraulic brake line (13) with steel brake line (15), and bracket (5)
from bracket (10). Discard nut (11), old flexible hydraulic brake line (13) with steel brake line (15),
and bracket (5).
6. Remove two screw-assembled lockwashers (9) and bracket (10) from axle housing (8). Discard screw-
assembled lockwashers (9).
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