TM-9-2320-361-34
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
MAY 1992
TM-9-2320-361-34 - Page 213 of 764
TM 9-2320-361-34
9-2. TRANSFER CASE MAINTENANCE (Contd)
c. Installation
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
NOT E
Perform
step 1 if stud(s) was removed.
Install threaded stud(s) (29) on transfer case (25). Tighten stud(s) (29) 125-135 lb-ft (170-183
N.m).
Place transfer case
(25)
on transfer case jack stand (30). Secure transfer case (25) with safety chain
or strap.
Install right transfer case support (15) on transfer case studs (29) with two new locknuts (14).
Tighten locknuts (14) 125-135 lb-ft (170-183 N.m).
Install left transfer case support (28) on transfer case studs (29) with four new locknuts (27).
Tighten locknuts (27) 125-135 lb-ft (170-183 N.m).
Install parking brake bracket (3) on transfer case (25) with two new lockwashers (8) and screws (7).
Tighten screws (7) 60-77 lb-ft (81-104 N.m).
Raise transfer case (25) into mounting position underneath vehicle.
Install mounting plate (18) on two support brackets (21) with four bushings (19), two washers
(22),
screws (17),
and new locknuts (23). Tighten locknuts (23) 65-75 lb-ft (88-102 N.m).
Install left transfer case support (28) on mounting plate (18) with four screws (20) and new locknuts (26).
Tighten locknuts (26) 65-70 lb-ft (88-95 N.m).
Install right transfer case support (15) to support bracket (11) with screw (13), two bushings (12),
washer (34), and new locknut (33). Tighten locknut (33) 65-70 lb-ft (88-95 N.m).
Install adapter drive shaft (36), adapter (37), and speedometer shaft (39) on transfer case (25).
Install spring (31) on parking brake lever (30) and bracket (35).
Slide parking brake cable (9) in parking brake lever (30) and install nut (32) on threaded end (6) of
parking brake cable (9).
Install parking brake cable (9) on parking brake bracket (3) with new lockwasher (4) and screw (5).
Connect air line (16) to air cylinder (24) on front of transfer case (25).
NOTE
Step 15 applies to vehicles with transfer case PTO installed.
Install ball pivot end (1) on PTO shift arm (2) with new locknut (10).
9-4
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