TM-9-2320-365-34-2

M1078 SERIES, 2 1/2-TON, 4 X 4, LIGHT MEDIUM TACTICAL VEHICLES (LMTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 2

AUGUST 2005

CHANGE 2

TM-9-2320-365-34-2 - Page 528 of 1414

TM 9-2320-365-34-2

10-14

Change 2

10-4.

REAR AXLE DIFFERENTIAL CARRIER REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Rear axle shaft removed (TM 9-2320-365-20-3).

Rear axle differential carrier drained (TM 9-2320-365-

20).

Tools and Special Tools

Tool Kit, Genl Mech (Item 68, Appendix B)

Goggles, Industrial (Item 25, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B)

Lift, Transmission/Differential (Item 32, Appendix B)

Wrench Set, Socket (TM 9-2320-365-20)

Pan, Drain (Item 36, Appendix B)

Tools and Special Tools (Cont)

Sling, Cargo (Item 48, Appendix B)

Materials/Parts

Sealant, Adhesive (Item 67, Appendix C)

Screw (4) (Item 251.1, Appendix F)

Personnel Required

(2)

a. Removal.

(1)

Lift tabs from two bearing cups (1).

(1.1)Remove four screws (2) and two bearing cups (1)

from drive yoke (3).

Discard screws.

(2)

Slide drive shaft from side to side (4) and separate

universal joint (5) from drive yoke (3).

(3)

Attach drive shaft (4) to frame (6).

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris. Failure to

comply may result in injury to personnel.

NOTE

Step (3) requires the aid of an assistant.

NOTE

There are two types of bearing cups, those

with tabs and those without. Perform step (1)

on bearing cups with tabs.