TM-9-2320-366-20-5

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 5 OF 5

FEBRUARY 2006

CHANGE 3

TM-9-2320-366-20-5 - Page 478 of 1158

TM 9-2320-366-20-5

20-45. 200 AMP ALTERNATOR REPLACEMENT

This task covers:

a. Removal

b. Installation

c. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Batteries disconnected (para 7-57).

Alternator belts removed (para 7-3).

Tools and Special Tools

Tool Kit, Genl Mech (Item 46, Appendix C)

Sling, Cargo (Item 31, Appendix C)

Vise, Machinist (Item 48, Appendix C)

Caps, Vise Jaw (Item 4, Appendix C)

Wrench, Torque, 0-175 lb-ft (Item 58, Appendix C)

Wrench, Torque, 0-200 lb-in. (Item 59, Appendix C)

Socket Set, Socket Wrench (Item 34, Appendix C)

Materials/Parts

Dispenser, Pressure Sensitive Adhesive Tape

(Item 20, Appendix D)

Nut, Self-Locking (Item 153, Appendix G)

Personnel Required

(2)

a. Removal.

(1) Lift dust boot (1) on terminal lug TL6 (2).

(2) Remove nut (3), lockwasher (4), washer (5), terminal

lugs TL6 (2) TL2 (6) and fuse link (7) from alternator

terminal (8).

(3) Position fuse link (7), washer (5), lockwasher (4), and nut

(3) on alternator terminal (8).

(4) Lift dust boot (9) on terminal lug TL60 (10).

(5) Remove nut (11), lockwasher (12), washer (13), and

terminal lug TL60 (10) from alternator terminal (14).

(6) Position washer (13), lockwasher (12) and nut (11) on

alternator terminal (14).

20-262

Change 1