TM-9-2815-224-34-P

ENGINE, DIESEL:8-CYLINDER TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA

DIRECT SUPPORT AND GENERAL SUPPORT MAINTENACE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

JANUARY 1988

TM-9-2815-224-34-P - Page 327 of 554

TM9-2815-224-34&P

Fuel System Maintenance Instructions (Cont)

d. Assembly.

WARNING

Adhesives, solvents, and sealing compounds can

bum easily, can give off harmful vapors, and are

harmful to skin and clothing. To avoid injury or

death, keep away from open fire and use in

well-ventilated area. If adhesive, solvent, or

sealing compound gets on skin or clothing, wash

immediately with soap and water.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

When

Coat threads of two pipe plugs (1) with pipe

thread sealing compound and install in fuel

pump housing (2).

Mount fuel pump holder in vise and install fuel pump housing (2) on holder.

Lubricate valve (3) and install valve, pin (4), spring (5), gasket (6), and plug (7) in housing (2).

Tighten plug to 20 Ib-ft (27 N•m).

Lubricate two oil seals (8 and 9) with lubricating oil.

Set fuel pump housing (2) on top of two wooden blocks.

NOTE

Install new seals with lips pointing in same direction.

Install inner oil seal (8) on pilot (pin) of oil seal installer. Install inner oil seal (8) in housing (2).

Tap seal until seated.

Install adapter on tool.

Install outer oil seal (9) on pilot of oil seal installer. Install outer oil seal in housing (2). Tap seal

until seated.

Lubricate two shaft and gear

assemblies (10 and 11) with lubricating oil.

Install assemblies in housing (2).

CAUTION

applying adhesive-sealant to pump

cover, insure no sealant gets into gear

compartment. Sealant in gear compartment

can damage equipment.

(10)

(11)

Apply coating of adhesive-sealant to

mating surface of cover (12). Install cover

on housing (2).

Install eight lockwashers (13) and

screws (14). Tighten screws evenly.

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