TM-9-2815-237-34
ENGINE, DIESEL: 8 CYLINDER, 6.2 AND 6.5, NORMALLY-ASPIRATED, DETUNED AND TURBOCHARGED
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE
JULY 2004
CHANGE 2
TM-9-2815-237-34 - Page 21 of 267
TM 9-2815-237-34
Change 1
2-6.1
Section V. ENGINE DISASSEMBLY, REPAIR, AND ASSEMBLY
2 - 1 3 .
ENGINE DISASSEMBLY, REPAIR, AND ASSEMBLY TASK SUMMARY
T A S K
P R O C E D U R E S
P A G E
P A R A .
N O .
2-13.1.
Engine Replacement in Shipping/Storage Container
2-6.2
2-14.
Mounting Engine on Repair Stand
2-8
2-15.
Engine Disassembly into Subassemblies
2-10
2-16.
Cylinder Block Repair
2-40
2-17.
Crankshaft Repair
2-52
2-18.
Connecting Rod and Piston Repair
2-54
2-19.
Camshaft, Timing Chain, and Drive Gears Repair
2-58
2-20.
Timing Gear Cover Repair
2-60
2-21.
Cylinder Head and Valve Repair
2-62
2-22.
Valve Train Repair
2-72
2-23.
Torsional Damper Repair
2-74
2-24.
Flywheel Repair
2-75
2-25.
Rocker Arm Cover Repair
2-76
2-26.
Oil Pan Repair
2-77
2-27.
Oil Pump Repair
2-78
2-28.
Oil Filter Adapter and Oil Pressure Sending Unit Repair
2-82
2-29.
Exhaust Manifold Repair
2-83
2-30.
Intake Manifold Repair
2-84
2-31.
Fuel Pump Repair
2-85
2-32.
Fuel Injection Pump Repair (All Models)
2-86
2-33.
Pre-1990 (6.2L) Fuel Injection Pump (DB2829-4523) Calibration
2-126
2-34.
1990 (6.2L) Fuel Injection Pump (DB2829-4879) Calibration
2-131
2-35.
(6.5L) Fuel Injection Pump (DB2831-5149) Calibration
2-136
2-35.1.
(6.5L) Fuel Injection Pump (DB2831-5209) Calibration
2-140.1
2-35.2.
(6.5L) Fuel Injection Pumps (DB2831-5485 or DB2831-5079)
Calibration
2-140.6
2-35.3.
(6.2L or 6.5L) Fuel Injection Pumps (DB2829-4523, DB2829-4879,
or DB2831-5149) Calibration Using Fuel Injection Pump Test
Stand (FTIS) Model A8022
2
- 1 4 0
. 1 2
2-36.
Glow Plug Repair
2-141
2-37.
Fuel Injection Nozzle Repair
2-142
2-38.
Water Pump Repair
2-144
2-39.
Water Crossover Repair
2-146
2-40.
Fan Drive Repair
2-148
2-41.
Engine Assembly from Subassemblies
2-153
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