TM-9-2815-237-34

ENGINE, DIESEL: 8 CYLINDER, 6.2 AND 6.5, NORMALLY-ASPIRATED, DETUNED AND TURBOCHARGED

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

JULY 2004
CHANGE 2
TM-9-2815-237-34

  TM-9-2815-237-34 - Page 22 of 267

2 - 1 3 . 1 .
ENGINE REPLACEMENT IN SHIPPING/STORAGE CONTA
I N E R
This task covers:
a. Removal
b.
Installation
INITIAL SETUP:
Tools
General mechanic’s tool kit:
automotive (Appendix E, Item 1)
Special Tools
Engine lifting sling
(Appendix E, Item 3)
Materials/Parts
Eight lockwashers (Appendix D, Item 26.1)
Manual References
TM 9-2815-237-34P
Personnel Required
One mechanic
One assistant
General Safety Instructions
Direct personnel to stand clear during hoisting
operation.
TM 9-2815-237-34
2 - 6 . 2
Change 1
a. Removal
1.
If engine container (5) is closed and sealed, press air-release button (1) located at center of breather
valve (2) before opening engine container (5).
2.
Remove twenty-six nuts (19), washers (18), capscrews (16), and upper container (4) from lower
container (13).
3.
Position engine lifting sling on engine assembly (6) and install sling on right cylinder head (25) with
two capscrews (24).
4.
Install sling bracket (21) to engine lifting sling with pin (22) and on left cylinder head (20) with two
capscrews (23).
Tighten capscrews (23).
5.
Remove four capscrews (14), lockwashers (8), and washers (7) from two engine mounts (12). Discard
lockwashers (8).
6.
Remove four capscrews (9), lockwashers (8), and washers (7) from two rear engine mounts (10).
Discard lockwashers (8).
WARNING
Direct personnel to stand clear during hoisting operation. Failure to do this
may cause injury to personnel.
7.
Attach hoist to engine lifting sling and remove engine assembly (6) from lower container (13).
8.
Position engine on repair stand (para. 2-14).
b. Installation
1.
Install engine assembly (6) in lower container (13).
2.
Install engine assembly (6) on two rear engine mounts (10) with four washers (7),
lockwashers (8), and capscrews (9).
3.
Install engine assembly (6) on two engine mounts (12) with four washers (7), lockwashers (8), and
capscrews (14).
4.
Remove pin (22) from sling bracket (21).
5.
Remove two capscrews (24) and lifting sling from right cylinder head (25).
6.
Remove two capscrews (23) and sling bracket (21) from left cylinder head (20).
7.
Visually check humidity indicator (17) for discolorization. If indicator (17) is dark purple, replace
desiccant (3).


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