TB-9-2510-251-13

TECHNICAL BULLETIN

OPERATOR AND FIELD MAINTENANCE; INSTALLATION MANUAL (INCLUDING REPAIR PARTS LIST); FOR ADD-ON-ARMOR (AoA) AIR CONDITIONING

AUGUST 2007

  TB-9-2510-251-13 - Page 19 of 624

2-3
TB 9-2510-251-13
Section I.
INSTALLATION OF AIR CONDITIONING KIT TO HMMWV VARIANTS
WITH GSIE ADD-ON-ARMOR
2-1
General.
This section describes and illustrates the installation and removal of the Air Conditioning Kit to HMMWV
variants with Add-on-Armor.
Specific repair parts are not covered in the installation instructions.
Refer
to the Repair Parts List (RPL)
Appendix C for specific repair parts.
There are eight configurations.
Each configuration is specific to the variant to which it is applied and
the type of Add-on-Armor installed on the variant.
2-1.1
Installation of Air Conditioning Kit to M998 and M998A1; M1037; M1097 and M1097A1
with GSIE Add-on-Armor.
WARNING
All personnel should be familiar with and heed all safety warnings in the Warning
Summary, page a, prior to performing any installation, removal, or maintenance
for the Air Conditioning Kit.
Failure to comply may result in injury or death to
personnel and/or damage to equipment.
Prior to beginning any work on the Air Conditioning Kit:
1. Disconnect batteries
2. Apply parking brake
3. Chock wheels
4. Remove rings, bracelets, watches, necklaces, and any other jewelry.
Failure to comply may result in serious injury or death to personnel.
CAUTION
Refer to Repair Parts List (RPL), Appendix C, prior to beginning any installation
steps for correct parts and hardware identification.
Failure to comply could
result in damage to equipment.
Air conditioner current draw is approximately 20 amps.
At minimum, a 100 amp
alternator is required for vehicles with an air conditioner and communications
equipment.
Verify the alternator has a rating of 100 amps or higher.
Upgrade
alternator as necessary.
Failure to comply may result in damage to equipment.
NOTE
If alternator will be upgraded to allow for air conditioning installation, the
following tasks can be performed concurrently:
1. Removal and replacement of belts for alternator and A/C
compressor.
2. Disconnecting/reconnecting battery.
3. Routing and attaching power cable from alternator to battery
compartment.
4. Checking power steering, water pump, and crankshaft pulleys for
wear and replacing if needed. Uneven wear will prevent proper belt
tensioning.
The Air Conditioning Kits are designed to fit several configurations.
Not
all parts included in the kits will be used on all applications, and some
installations will require modification to ensure fit.


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