TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 176 of 657

3-124

3-124

TM 9-2320-240-34-1

3-42. FLYWHEEL AND CLUTCH REMOVAL

THIS TASK COVERS:

Removal

INITIAL SETUP

APPLICABLE MODELS

All

REFERENCES (TM)

TM 9-2320-260-34P-1

TOOLS

EQUIPMENT CONDITION

General mechanic’s tool kit

Engine mounted on repair stand (para. 3-29).

(Appendix B, Item 1)

Two dowel pins (Appendix E, Figure E-1)

GENERAL SAFETY INSTRUCTIONS

Flywheel is heavy. Use care when removing

flywheel.

1.

Remove twelve screws (8), lockwashers (9), pressure plate (1), and clutch disk (2) from flywheel (5).

Discard lockwashers (9).

2.

Remove six screws (6) and washers (7) from flywheel (5).

3. Install two dowel pins (10) on crankshaft (3) to support flywheel (5) during removal.

WARNING

Flywheel is heavy. Use care when removing flywheel. Failure to do

so may result in injury to personnel.

NOTE

Assistant will help with step 4.

4.

Install two screws (11) in flywheel puller holes (4) and tighten screws (11) alternately to push

flywheel (5) from crankshaft (3). Lift flywheel (5) from dowel pins (10).

5. Remove two dowel pins ( 10) from crankshaft (3).

6. Remove two screws ( 11) from flywheel puller holes (4).