TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 168 of 657

TM 9-2320-260-34-1

3-35. INTAKE MANIFOLD MAINTENANCE

THIS TASK COVERS:

a. Removal

c.

Assembly

b. Disassembly

INITIAL SETUP

APPLICABLE MODELS

All

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

MATERIAIS/PARTS

Gasket (Appendix D, Item 153)

Antiseize tape (Appendix C, Item 50)

REFERENCES (TM)

TM 9-2320-260-20

TM 9-2320-260-34P-1

EQUIPMENT CONDITION

l Engine mounted on repair stand (para. 3-29).

s Glow plug and preheater nozzle removed

(TM 9-2320-260-20).

a. Removal

1.

Loosen clamp (1) and disconnect hose (2) from intake manifold (5).

2. Remove nine screws (6), lockwashers (7), washers (8), fuel line clamps (9), intake manifold (5), and

three gaskets (4) from cylinder heads (3). Discard gaskets (4) and lockwashers (7).

NOTE

On many late-model engines, lockwashers have been replaced by

screw-assembled lockwashers.

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