TM-9-2320-260-34-1
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2
JULY 1994
TM-9-2320-260-34-1 - Page 159 of 657
TM 9-2320-260-34-1
Section IV. ENGINE DISASSEMBLY INTO SUBASSEMBLIES
3-28. ENGINE DISASSEMBLY INTO SUBASSEMBLIES INDEX
PARA.
TITLE
PAGE
NO.
NO.
3-29.
3-30.
3-31.
3-32.
3-33.
3-34.
3-35.
3-36.
3-37.
3-38.
3-39.
3-40.
3-41.
3-42.
3-43.
3-44.
3-45.
3-46.
3-47.
3-48.
Mounting Engine on Repair Stand
Vibration Damper Removal
Crankshaft Flange Removal
Accessory Drive and Pulley Removal
Front Gear Cover Maintenance
Oil Pump Removal
Intake Manifold Maintenance
Lifting Brackets and Rocker Lever Housing Covers Removal
Rocker Lever Housings and Push Tubes Removal
Fuel Crossover Connectors Removal
Crossheads Removal
Cylinder Heads Removal
Cam Followers Removal
Flywheel and Clutch Removal
Flywheel Housing Removal
Camshaft Maintenance
Rear Cover and Oil Seal Removal
Oil Pan Removal
Piston and Connecting Rod Maintenance
Crankshaft. and Main Bearing Removal
3-107
3-109
3-110
3-111
3-112
3-115
3-116
3-118
3-119
3-120
3-121
3-122
3-123
3-124
3-125
3-126
3-129
3-130
3-132
3-134
3-29. MOUNTING ENGINE ON REPAIR STAND
THIS TASK COVERS:
Installation
INITIAL SETUP
APPLICABIE MODELS
EQUIPMENT CONDITION
All
c Engine and transmission removed (para. 3-24).
l Engine access cover removed (TM 9-2320-260-20).
TOOLS
l Transmission removed (para. 8-5).
General mechanic’s tool kit
l Engine oil cooler removed (para. 3-12).
(Appendix B, Item 1)
l Water header plates removed (para, 3-4).
Sling (Appendix B, Item 142)
l Radiator removed (TM 9-2320-260-20).
Lifting device
l Crankcase breather removed (TM 9-2320-260-20).
Engine mount adapters
l Alternator and mounting bracket removed
(Appendix B, Item 90)
(TM 9-2320-260-20).
Engine repair stand (Appendix B, Item 89)
“ Exhaust manifold removed (para. 3-11).
“ Power steering pump removed (para. 12-8).
PERSONNEL REQUIRED
Two
GENERAL SAFETY INSTRUCTIONS
All personnel must stand clear during lifting
REFERENCES (TM)
operations.
TM 9-2320-260-20
TM 9-2320-260-34P-1
3-107
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