TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 149 of 657

TM 9-2320-260-34-1

3-25. ENGINE AND CONTAINER REPLACEMENT

THIS TASK COVERS:

a. Removal

b. Installation

INITIAL SETUP

APPLICABLE MODELS

All

TOOLS

General mechanic’s tool kit

(Appendix B, Item 1)

Chain

Lifting device

Torque wrench, 3/8-in. dr.

(Appendix B, Item 4)

MATERIALS/PARTS

Forty-four lockwashers

(Appendix D, Item 215)

PERSONNEL REQUIRED

Two

REFERENCES (TM)

TM 9-2320-260-34P-1

GENERAL SAFETY INSTRUCTIONS

Engine container pressure must be released before

opening container.

All personnel must stand clear during lifting

operations.

Lifting device must have a weight capacity greater

than engine.

WARNING

Engine container is pressurized. Ensure pressure is released

before opening container. Failure to do so may result in injury to

personnel.

a. Removal

1.

Remove forty-two nuts (2), lockwashers (3), screws (4), and upper container section (1) from lower

container section (5). Discard lockwashers (3).

NOTE

Perform step 2 for late model vehicles.

2. Loosen two hose clamps (7) and remove breather tube (6) from breather (8) and elbow (9).

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