TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 148 of 657

TM 9-2320-260-34-1

3-24. ENGINE AND TRANSMISSION REPLACEMENT (Contd)

FOLLOW-ON TASKS:

Install transmission-to-transfer case propeller shaft (TM 9-2320-260-20).

Install transmission PTO to hydraulic pump driveshaft (if removed)

(TM 9-2320-260-20).

Install cab tunnel, rear tunnel, and toeboard (TM 9-2320-260-20).

Install gearshift lever (TM 9-2320-260-20).

Install surge tank (TM 9-2320-260-20).

Install engine oil dipstick and tube (TM 9-2320-260-20).

Install exhaust muffler (TM 9-2320-260-20).

Install right and left side panels (TM 9-2320-260-20).

Install air cleaner (TM 9-2320-260-20).

Install brush guard and stone guard (TM 9-2320-260-20).

Install lever wind (TM 9-2320-260-20).

Install hood (TM 9-2320-260-20).

Install fuel burning personnel heater (if removed) (TM 9-2320-260-20).

Install personnel hot water heater (if removed) (TM 9-2320-260-20).

Fill coolant system (TM 9-2320-260-20).

Fill transmission oil (LO 9-2320-260- 12).

Fill engine oil (LO 9-2320-260-12).

Close air reservoir draincocks (TM 9-2320-260-20).

Connect battery ground cables (TM 9-2320-260-20).

Adjust accelerator linkage (TM 9-2320-260-20).

Adjust clutch linkage (TM 9-2320-260-20).

CAUTION

Never start a new or repaired engine without performing run-in

starting procedures provided in para. 3-27.

• Perform engine run-in starting procedures (para. 3-27).

• Start engine (TM 9-2320-260-10), allow air pressure to build up to normal

operating range, and check for leaks. Road test vehicle.

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