TM-9-2320-260-34-1
TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2
JULY 1994
TM-9-2320-260-34-1 - Page 512 of 657
TM 9-2320-260-34-1
9-4. TRANSFER REPAIR
THIS TASK COVERS:
a.
Disassembly
c.
Repair
b. Cleaning and Inspection
d. Assembly
lNITIAL SETUP
APPLICABLE MODELS
All
SPECIAL TOOLS
Universal puller kit (Appendix B, Item 75)
TOOLS
General mechanic’s tool kit (Appendix B, Item 1)
Transmission maintenance stand
(Appendix B, Item 110)
Dial indicator (Appendix B, Item 11)
Torque wrench, 1.12-in. dr.
(Appendix B, Item 3)
Torque wrench, 3/4-in. dr.
(Appendix B, Item 2)
Bearing remover/replacer
(Appendix B, Item 83)
Oil seal replacer (Appendix B, Item 157)
Companion flange replacer
(Appendix B, Item 96)
Bearing cone adapter (Appendix B, Item 97)
Chains
2-1/8-in. socket, 1-in. dr.
(Appendix B, Item 20)
Adapter, 3/4 to 1-in. dr. (Appendix B, Item 19)
Lifting device
Arbor press (Appendix B, Item 7)
Depth micrometer (Appendix B, Item 16)
Soft-head hammer (Appendix B, Item 47)
Feeler gage (Appendix B, Item 58)
Adjusting fixture (Appendix E, Figure E-3)
Adjusting fixture (Appendix E, Figure E-5)
MATERIALS/PARTS
Tw
O
locktab washers (Appendix D, Item 208)
Four woodruff keys (Appendix D, Item 547)
Tw
O sleeves (PTO models) (Appendix D, Item 510)
Three cotter pins (Appendix D, Item 25)
Shim (Appendix D, Item 505)
Shim (Appendix D, Item 506)
MATERIALS/PARTS (Contd)
Two gaskets (Appendix D, Item 140)
Gasket (Appendix D, Item 141)
Gasket (Appendix D, Item 142)
Gasket (Appendix D, Item 143)
Gasket (Appendix D, Item 144)
Gasket (Appendix D, Item 145)
Six locknuts (Appendix D, Item 180)
Locknut (Appendix D, Item 174)
Three seals (Appendix D, Item 430)
Two seals (Appendix D, Item 432)
Seal (Appendix D, Item 471)
Seal (Appendix D, Item 472)
Lockwasher (Appendix D, Item 239)
Four lockwashers (Appendix D, Item 223)
Four lockwashers (Appendix D, Item 215)
Fifty-four lockwashers (Appendix D, Item 217)
Four tab lockwashers (Appendix D, Item 523)
White carbonate pigment (Appendix C, Item 27)
Sealing compound (Appendix C, Item 43)
Sealing compound (Appendix C, Item 44)
Lubricating oil (Appendix C, Item 22)
Crocus cloth (Appendix C, Item 53)
Safety wire (Appendix C, Item 59)
PERSONNEL REQUIRED
Two
REFERENCES (TM)
TM 9-214
-
TM 9-2320-260-20
TM 9-2320-260-34P-1
EQUIPMENT CONDITION
Transfer assembly removed (para. 9-3).
Parking brakeshoes removed (TM 9-2320-260-20).
GENERAL SAFETY INSTRUCTIONS
All personnel must stand clear during lifting
operations.
1. Attach lifting device to lifting bracket (2) on transfer (1).
NOTE
Steps 2 and 3 are an alternate method of connecting lifting device to
transfer.
2. Remove two nuts (3), lockwashers (4), and screws (5) from transfer (1). Discard lockwashers (4).
3. Attach ends of chain to transfer(1) with two longer screws (6), four washers (7), and nuts (3) and
attach chain to lifting device.
9-12
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