TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 516 of 657

TM 9-2320-260-34-1

9-4. TRANSFER REPAIR (Contd)

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

Remove cotter pin (5), nut (6), and washer (4) from flange (3). Discard cotter pin (5).

Using puller, remove flange (3) from input shaft (2).

Remove 90° angle drive (13), sleeve (14), and adapter (15) from front output shaft cover (7).

Remove cotter pin (11), nut (12), and washer (10 from front output shaft (9). Discard cotter Pin (11).

Remove ten screws (17) and lockwashers (19) from front output shaft cover (7) and front cover (20).

Discard lockwashers (19).

Install two screws (18) in threaded holes of front output shaft cover (7).

NOTE

Assistant will help with steps 28 through 30.

Raise transfer (1) so front output shaft cover (7) faces upward.

Attach chain around flange (8) and lifting device and take

UP

all slack in chain. Apply tension to

flange (8).

Tighten screws (18) alternately and remove front output shaft cover (7) from front cover (20). Place

front output shaft cover (7) on workbench.

Remove gasket (16) from front cover (20). Discard gasket (16).

Using puller, remove flange (8) from front output shaft (9).

9-16