TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 522 of 657

TM 9-2320-260-34-1

9-4. TRANSFER REPAIR (Contd)

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Bend tabs of four tab lockwashers (2) away from cover (3) and screws (1).

Remove four screws (1), tab lockwashers (2), cover (3), and gasket (13) from cylinder (12) and front

output shaft cover (4). Discard tab lockwashers (2) and gasket (13).

Remove cylinder (12) from piston (9).

Remove locknut (11), washer (10), piston (9), and washer (7) from sprag shifter shaft (5). Discard

locknut (11).

Remove two seals (8) from piston (9). Discard seals (8).

Remove gasket (6) from front output shaft cover (4). Discard gasket (6).

Position front output shaft cover (4) on arbor press and press front output shaft (17) out of bear-

ing (14) and front output shaft housing (4). Clutch fork (20) and sprag shifter shaft (5) will come

out of front output shaft cover (4) at same time.

Aline teeth of shitt gear (15) with gaps in teeth of sprags (16) and remove shift gear (15).

Remove safety wire (18) from setscrew (19) and clutch fork (20). Discard safety wire (18).

Remove setscrew (19) and sprag shifter shaft (5) from clutch fork (20).

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