TM-9-2320-260-34-1

TRUCK, 5-TON, 6X6, M809 SERIES (DIESEL)

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME 1 OF 2

JULY 1994

TM-9-2320-260-34-1 - Page 525 of 657

TM 9-2320-260-34-1

9-4. TRANSFER REPAIR (Contd)

b. Cleaning and Inspection

1. For general cleaning instructions, refer to para. 2-8.

2. For general inspection instructions, refer to para. 2-9.

3. Inspect bearings (14) and (17) in housing (13) and front cover (7). Refer to TM 9-214. Replace

bearing(s) (14) or (17) and race(s) (subtask c.) if bearing(s) (14) or (17) fail inspection.

4. Inspect housing (13) for breaks, cracks, stripped threads, and wear. Refer to table 9-1, Transfer

Housing and Covers Wear Limits, for measurements. Replace housing (13) if damaged or worn.

5. Inspect friction plug (15) for looseness and evidence of leakage. Replace friction plug (15) if loose

or leaking.

6. Inspect front cover (7) for breaks, cracks, stripped threads, and wear. Refer to table 9-1, Transfer

Housing and Covers Wear Limits, for measurements. Replace front cover (7) if damaged or worn.

7. Inspect front output shaft cover (1) for breaks. cracks. stripped threads, and wear. Refer to table 9-1.

Transfer Housing and Covers Wear Limits, for measurements. Replace front output shaft. cover (1)

if damaged or worn.

ITEM

NO.

16

18

19

20

21

Table 9-1. Transfer Housing and Covers Wear Limits.

WEAR LIMITS/TOLERANCES

lTEM/POINT OF MEASUREMENT

INCHES

MILLIMETERS

Input shaft bore

4.3305-4.3315

109.995-110.020

Input shaft bore

4.7242-4.7252

119.995-120.020

Shifter shaft bore

0.9995-1.0015

25.387-25.438

Front axle shifter bore

0.8745-0.8765

22.212-22.263

Front axle shaft bore

4.002-4.004

101.65-101.70

9-25