TM-9-2320-366-34-2

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 4

AUGUST 2005

CHANGE 2

TM-9-2320-366-34-2 - Page 502 of 1434

TM 9-2320-366-34-2

8-18

Change 2

8-5.

TRANSFER CASE MODULE REPLACEMENT

This task covers:

a. Removal

b. Installation

c.

Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Transmission mounted on maintenance stand

(para 7-5).

Tools and Special Tools

Tool Kit, Genl Mech (Item 78, Appendix B)

Stand, Maintenance, Automotive Engine (TM 9-

2320-366-20)

Bracket Assembly, Lift, Transfer Case (Item 24,

Appendix D)

Tools and Special Tools (Cont)

Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)

Multiplier Torque Wrench (Item 42, Appendix B)

Materials/Parts

Screw, Hex Head (8) (Item 79, Appendix C)

Packing, Preformed (Item 296, Appendix F)

Gasket (Item 70, Appendix F)

Personnel Required

(2)

a. Removal.

(1)

Disconnect hose (1) from 45-degree fitting (2).

(2)

Remove 45-degree fitting (2) and screen (3) from

transfer case module (4).

(3)

Remove preformed packing (5) from 45-degree

fitting (2).

Discard preformed packing.

(4)

Position transfer case lift bracket on transfer case

module (4) with eight screws (6).

(5)

Tighten eight screws (6) to 42-50 lb-ft (57-68 N•m).