TM-9-2320-366-34-2

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 4

AUGUST 2005

CHANGE 2

TM-9-2320-366-34-2 - Page 493 of 1434

TM 9-2320-366-34-2

Change 2

8-11

8-4.

M1086/M1089 INTERMEDIATE FRONT DRIVE SHAFT AND COUPLER BEARING

REPLACEMENT/REPAIR

This task covers:

a. Removal

b. Disassembly

c. Assembly

d. Installation

e. Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Engine shut down (TM 9-2320-366-10-1).

Tools and Special Tools

Tool Kit, Genl Mech (Item 78, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)

Goggles, Industrial (Item 28, Appendix B)

Wrench, Torque, 0-600 lb-ft (Item 97, Appendix B)

Press, Arbor, Hand Operated (Item 48, Appendix B)

Hammer, Hand, Soft Head (Item 33, Appendix B)

Rag, Wiping (Item 60, Appendix C)

Materials/Parts

Grease, Automotive and Artillery (GAA) (Item 35,

Appendix C)

Nut, Self-Locking (2) (Item 204, Appendix F)

Screw, Cap (12) (Item 366.1, Appendix F)

Nut, Self-Locking (Item 196.1, Appendix F)

Personnel Required

(2)

a. Removal.

(1)

Lift tabs from two bearing cups (1).

(1.1)Remove four screws (2) and two bearing cups (1)

from intermediate front drive yoke (3).

Discard

screws.

(2)

Slide intermediate front drive shaft (4) from side to

side and separate universal joint (5) from

intermediate front drive yoke (3).

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris.

Failure to

comply may result in injury to personnel.

NOTE

•

All drive shafts are disconnected the

same way.

Intermediate drive shaft

shown.

•

There are two types of bearing cups,

those with tabs and those without.

Perform the following step on bearing

cups with tabs.