TM-9-2320-387-24-1

TRUCK, UTILITY: S250 SHELTER CARRIER, 4X4, M1113

TECHNICAL MANUAL; UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE, VOLUME 1

DECEMBER 1997

CHANGE 1

TM-9-2320-387-24-1 - Page 872 of 1205

TM 9-2320-387-24-l

1 4-80.

WIRING HARNESS CONNECTOR REPAIR

1

This task covers:

a.

Terminal-Type

Cable Connector

Repair

b.

Male Cable Connector

Repair

c. Female Cable Connector Repair

d. Connector Assembly Repair

e.

Receptacle

Assembly

Repair

F. Protective

Control Box Lower Cannon

Plug

Assembly Repair

INITIAL SETUP:

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Connector repair kit (Appendix B, Item 154)

Manual References

TB SIG-222

TM 9.2320.387.24P

Equipment Condition

Battery ground cables disconnected (para. 4-68).

General

Safety Instructions

Remove

all

jewelry.

Maintenance Level

Unit

WARNING

Remove all jewelry such as rings, dog tags, bracelets, etc. If

jewelry or disconnected battery ground cable contact battery

terminal, a direct short can result, causing instant heating of

tools, severe injury to personnel, or damage to equipment.

a. Terminal-Type

Cable Connector

Repair

1.

Strip cable insulation (1) from cable (2) to equal depth of terminal well (4).

2.

Slide insulator (3) over cable insulation (1).

3.

Insert cable (2) into terminal well (4) and crimp.

4.

Slide insulator (3) over crimped end of terminal (5) and apply heat to shrink insulator (3).

1

b. Male Cable Connector

Repair

1

1.

Strip cable insulation (6) from cable (7) to equal depth of terminal well (10).

2.

Slide shell (8) over cable insulation (6).

3.

Insert cable (7) into terminal well (10) and crimp.

4.

Place slotted washer (9) over crimped junction at terminal (11).

5.

Slide shell (8) over slotted washer (9) and terminal (11).

4-146