TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013

TM-9-2815-205-24 - Page 737 of 856

ASSEMBLY

1.

Using crankshaft pulley installer, install three pipe plugs (Figure 6, Item 13) into crankshaft

(Figure 6, Item 8), Torque plugs to 10–12 Ib-ft (14–16 N·m).

2.

If removed, install oil pump drive gear (Figure 6, Item 14) as follows:

a.

Lubricate inside diameter of oil pump drive gear with engine oil.

b.

Start gear on crankshaft with chamfered edge of gear toward crankshaft journals.

NOTE

The end of bore in crankshaft pulley installer (Figure 6, Item 23) must contact the end

of crankshaft to correctly position the drive gear.

c.

Place oil pump drive gear installer (Figure 6, Item 23) over crankshaft and against drive gear

(Figure 6, Item 14), Force gear on crankshaft until bore in installation tool contacts end of crankshaft.

d.

Using torque wrench adapter, check press fit of drive gear to crankshaft. Drive gear should not slip on

crankshaft with a torque of 100 Ib-ft (136 N·m).

NOTE

Do not exceed torque of 100 Ib-ft (136 N·m) on torque wrench adapter. If gear slips on

crankshaft, install new drive gear.

3.

Install Woodruff key (Figure 6, Item 12) in keyway of crankshaft. Start crankshaft gear (Figure 6, Item 16) on

crankshaft with timing marks on rim of gear facing out and keyway in gear in alignment with Woodruff key.

4.

Place installing tool (Figure 6, Item 22) against rear face of gear (Figure 6, Item 16). Drive gear tight against

shoulder on crankshaft.

12

22

8

23

14

16

13

MAINT_398

Figure 6.

Crankshaft Assembly.

END OF TASK

TM 9-2815-205-24

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