TM-9-2815-205-24

6V53/6V53T ENGINES, DIESEL WITH CONTAINERS; MODEL 5063-5299, MODEL 5063-5392, MODEL 5063-5393 AND MODEL 5063-539L

TECHNICAL MANUAL; FIELD AND SUSTAINMENT MAINTENANCE

FEBRUARY 2013

TM-9-2815-205-24 - Page 743 of 856

SUSTAINMENT MAINTENANCE

CYLINDER BLOCK REPAIR

INITIAL SETUP:

Tools and Special Tools

Tool Kit, General Mechanic's

(WP 0104, Table 1, Item 113)

Wrench, Torque, Dial, 0–175 Lb-Ft

(WP 0104, Table 1, Item 120)

Gage, Cylinder Bore (WP 0104, Table 1, Item 31)

Die Set, Metal Stamping, Hand

(WP 0104, Table 1, Item 22)

Tool Kit, Internal Combustion Engine

(WP 0104, Table 1, Item 114)

Straight Edge (WP 0104, Table 1, Item 101)

Gage, Cylinder, Depth

(WP 0104, Table 1, Item 32)

Pressure Testing Kit, Cylinder Block

(WP 0081, Figure 10)

Materials/Parts

Adhesive, Gasket (WP 0103, Table 1, Item 1)

Antifreeze (WP 0103, Table 1, Item 3)

Bearing Set (WP 0105, Table 1, Item 102)

Cleaning Solvent (WP 0103, Table 1, Item 8)

Corrosion Preventative

(WP 0103, Table 1, Item 11)

Gasket Qty: (4) (WP 0105, Table 1, Item 184)

Gasket Qty: (4) (WP 0105, Table 1, Item 161)

Materials/Parts (cont.)

Gasket Qty: (3) (WP 0105, Table 1, Item 52)

Packing, Preformed (WP 0105, Table 1, Item 64)

Plug (WP 0105, Table 1, Item 54)

Plug, Expansion

Qty: (2) (WP 0105, Table 1, Item 41)

Plug, Expansion (WP 0105, Table 1, Item 90)

Oil, Engine SAE 15/40

(WP 0103, Table 1, Item 27)

Sealing Compound (WP 0103, Table 1, Item 52)

Shortening Compound

(WP 0103, Table 1, Item 58)

Washer, Lock

Qty: (2) (WP 0105, Table 1, Item 178)

Water Displacing Compound

(WP 0103, Table 1, Item 69)

Equipment Condition

Cylinder kits removed (model 5063-5299)

(WP 0094)

Cylinder kits removed (models 5063-5392,

5063-5393, and 5063-539L) (WP 0095)

Cylinder liners removed (WP 0096)

Crankshaft removed (WP 0097)

TM 9-2815-205-24

0098

0098-1