TM-9-2815-220-24

AVDS-1790 2CA, 2DA and 2DR Air-Cooled 12-Cylinder Diesel Engines

TECHNICAL MANUAL; UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL FOR AVDS-1790 2CA, 2DA and 2DR Air-Cooled 12-Cylinder Diesel Engines

TM-9-2815-220-24 - Page 375 of 1563

TM 9-2815-220-24

WIRING HARNESS AND CABLE REPAIR

0056 00

REPLACEMENT OF CONNECTORS (Continued)

Disassembly of Female Cable Connector with Sleeve

1. Cut and discard terminal (A).

Assembly of Female Cable Connector with Sleeve

1. Strip cable (B) insulation approximately

1/8 inch (3.2 mm).

B

C

D

A

2. Slide shell (C) and sleeve (D) over

cable (B).

3. Place cable (B) in cylinder end of

terminal (A) and crimp.

5.

Slide shell (C) and sleeve (D) over

terminal (A).

Disassembly of Typical Male-Type Panel Mounting Receptacle

1. Using electric heat gun (item 63, WP 0176), heat and remove boot (A) from rear of nut (B).

2. Remove nut (B) from shell (C) and slide nut (B) over cable (D).

3. Drive pin contacts (E) out through rear of shell (C) with pin extractors.

4. Unsolder or cut pin contacts (E) from cable leads (F).

Assembly of Typical Male-Type Panel Mounting Receptacle

1. Strip leads (F) insulation equal to depth of wells in pin contacts (E).

2. Insert leads (F) into wells in pin contacts (E) and solder or crimp leads (F) to pin contacts (E).

3. Push pin contacts (E) into shell (C) from rear until seated.

4. Install nut (B) on shell (C).

5. Apply a thin coat of adhesive (item 1, WP 0173) to boot (A).

6. Install boot (A) on nut (B).

E

D

F

A

B

E

C

WP 0056 00-15