TM-9-2815-220-34
ENGINE, WITH CONTAINER:TURBOSUPERCHARGED, DIESEL ,FUEL INJECTION ,90-DEGREE “V” TYPE, AIR - COOLED, 12-CYLINDER, ASSEMBLY; MODELS AVDS-1790-2C (2815-00-410-1203) AND AVDS-1790-2D (2815-00-410-1204)
TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL
TM-9-2815-220-34 - Page 165 of 532
NOTE
During assembly, the addition oR removaL
of SprIng adjuSt±ng SH±mS (to obta±n the
corRECt gAge pRESSure Read±ng on tHe nozZle
teSter) may
reqUIre vario²s sh±m com·
bInat±onS avaILabLe ±n S³Im Set 57026´4.
µlthough eacH noZZ¶e assembly pRessuRe
readIng may vaRy, expeRIence w±Ll Ind±cate
the
appRoximate
sHIm¸s)
tHIckneSS
ReQui¹Ed to make Up pRessure difFerenceSº
The nozzLe aSsembLy mUst be completeLy
asSembLed» tor¼ue tightened and checked
agaIn on tHe noZZle teSteR to asSuRe pRopeR
SpaceR combInAtion and pReSsuRe ReadIng½
¾HiS prOed¿Re may Have to be repeated
Se
V
e
RaL
À
tImeS beForÁ ACh±e±ng a Satisfac-
tory ReadIngÃ
Ä1) ÅnStaLl nozzle ValVe ÄÆ2Ç FigÈ 2ÉÊ33) in noZZLe
bËy ÄÌÍ)Î ÏnstaLÐ a new pReformed pack±ng ¸5) on noÑ·
Zle body (Ò)È Ónstall upper SpRing seat ¸4)» shim¸s)Ç and
Seat Spacer (2) on one end oF nozzle SprIng (15)È ÅnstalL
Lower spRing seat ¸14) on otheR end of SpRing (Ô5) and
InStaLl aSsembled Spring ¸SeatS, ShImS and SpaceRs) ±n
I
nozzle body
(1
)È
InstalL noZZ±e Spacer
(13),
noZzLe
aSSEmBLy
±9²³
noZZ±e reTaiNeR
´6µ
an
d
reTai²er
SPr³ng (16). ´nSTAlµ cap²ut ¶8·¸ Ce²Te¹ nozZle body
i
.
ºaP²ut
oPe²»ng
a²d To¹que t¼ghten To
65
PoU²d-f½eT¾ I²STall Tube con²ector
¶ 17·.
¸2) TeSt asSemb¶ed FUeL ±nJectoR nozzle and HoLder
aSsembLy as outlIned In TeStingÕ
It± /n"²alLA³´oµ¶
¸Ô) ÖnStall FUe× inØector noZzle and ho¶deR assEmÙ
blieS, and fueL InÚectoR tÛbes ÜpaRa 2É3Ýb and 2É2Þb)ß
(2)
ÅnStaLà
cálIng
fan SHroud, engIne
uppeR
coVe¹SÇ câling Fans and c㶱ng Fan vanes Äpara 2ä
2åb)æ
2-4¸¹ EngiNe
ElectrIcal
WiRiºg
HAr»ess¼
GenerAtor CabLe or StarteR CAbles
·¸TE
çHIS paragraph contains ±nst¹Ûct±ons fo¹
the complete removaL oR instaLlatIon oF tHe
eng±ne eLectRicaè wiR±ng haRness» geNerator
cab¶e,
StaRter
cableS
and
asSociated
brackets and cLampSæ To Remove any one
cabLe
or
HaRnesS
±nd±vIduaLlyé
tHe
prêedURe IS S±mIlaR except FoR the ¹EmovaL
oF tHe eng±ne dISconnect cabÐe connecto¹S
f¹om tHe mounting bRacketS ¸FIgÕ 2É144) and
¸figë
2ìÍ3´)
by
Remov±ng
foUR
macH±ne
scRewSÇ lêkwasHerS and hexagon nutSí
½¾
M¹deº » VDS-¼ 790½2C
¿ ÀÁ ÂÃmOv½Ä
ŽÁ
¿Àmove capSc¹ew a²d lockwaSHe¹
¸lî ïigí
ÆÇÈ3ÉÊ
a²d reMove STarte¹ cabLe Loop cLaMp
(ÆÊË
¿eMoVe
STa¹Ter
low
voltage
ProTecTÁve
ModULe
¾m
9ðñ8òóðññ0ä3ô
caÂLe connecTor
(3ÊÌ
¿emove Ãexagon nuT and
LockwaSÃer
ÍÉÎ
a²d d»Sco²necT Two StarTe¹ g¹ou²d
cabÄeÅ
Ï5Ð
a²d grou²d STraP ÆÇ)¸ JnSTalL ÈeXagon nUT
a²d LockwaSÃer on STarTer Te¹M³naLÉ ¿eMove capÊ
Screw ˲D Two Oat waSHe¹S ¶7) and ¹eÌove g¹oͲd
STrapÎ
¿À¾Á
Ïodel
 vÃsÄ J
ÑÒ0ÓÔÕ
e²gвeS
Ãave
two
gRoUnd st¹aPS
Ö×Ø
f³gÑ
ÆÇÙ3ÚÛÜ
¿BÝ
¿emove Òexagon nuT a²d lÓckwaSHer ¶8)
a²d dÔSco²²ecT Two STarTe¹ caÂleS
Þßà
a²d STa¹Te¹
low volTage ProTecÕ¼ve MoDuLe caÖle Term¼²al lug
áâ ãäå
InStaLL
Ãe×agon
²Øt
a²d
LÓckwaSÃer
on
baTTerY TeÙMÚ²aLÛ
æçè
¿eMove Macü²e Screw ¶ 1Ü) a²d DiSco²Ê
²ecT STa¹Te¹ low voLTage ÝrotecT³ve moduLe cabLe
Te¹M¼²al
l
u
g
Ã
1
Capscew And lo±kWAshEr
2²³mP
3
´Le±tRiµAL µAbLe µoNNe¶toR
4 Hexagon nUt
ANd ·oµKWAsH¸¹
S
ST³RTER ºBLE
6
GRou»d s¼U½
7
¾A½sµReW ¿ND À3Á w¿sher
8 heXagon nUt
AÂÃ ·O±KWAsHeR
9
SÁ³rtER ºBÄE
±0
ÅeRminAÄ
l²G
±³
MA±HiÂE sµÆew
ÅÆÇ6565È
I
FÉÊurË
2-´µ¶.
RËÌÍÎÉÏg Ír ÐÑÒÓÔÕÐÏg 1Ö×ØÙËÚ ËÔÛcÜÝÐÞßÔ c×bÔËà
édê
õemove Self ölOk±ng nut and RemoVe StaRtER
cabLe Lâp cLamp (FIgÈ 2É÷35)È õemove capScRew and
lOkwaSHer
and Remove starter cabLe lâp clampß
õemove capscrew and løkwaSher and ¹ùmove w±RIng
HaRness Lâp clampÈ
áhâãGä 3
åæ8ç
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