TM-9-2815-225-34-P

ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

JULY 2005

TM-9-2815-225-34-P - Page 250 of 736

TM 9-2815-225-34&P

0025 00

0025 00-4

EXHAUST MANIFOLD (Contd)

ASSEMBLY

NOTE

Perform steps 1 through 4 for Big Cam III new design.

1.

Install four turbocharger mounting studs (4) in center exhaust manifold (3).

2.

Install two new spacer inserts (2) in center exhaust manifold (3).

3.

Apply antiseize compound to mating surfaces of front exhaust manifold (1), spacer inserts (2),

and rear exhaust manifold (5).

4.

Install front exhaust manifold (1) and rear exhaust manifold (5) on spacer inserts (2).

NOTE

Perform steps 5 through 7 for Big Cam III.

5.

Install four turbocharger mounting studs (8) in center exhaust manifold (7).

6.

Apply antiseize compound to mating surfaces of front exhaust manifold (6), center exhaust

manifold (7), and rear exhaust manifold (9).

7.

Install front exhaust manifold (6) and rear exhaust manifold (9) on center exhaust manifold (7).

NOTE

Perform steps 8 through 11 for Big Cam I.

8.

Install 4 turbocharger mounting studs (14) in center exhaust manifold (11).

9.

Apply pipe sealant on 2 pipe plugs (12) and install pipe plugs (12) in center exhaust

manifold (11).

10.

Apply antiseize compound to mating surfaces of front exhaust manifold (10), center exhaust

manifold (11), and rear exhaust manifold (13).

11.

Install front exhaust manifold (10) and rear exhaust manifold (13) on center exhaust

manifold (11).

12.

Install exhaust manifold on engine (WP 0046 00).