TM-9-2920-242-35
STARTER, ENGINE ELECTRICAL, ASSEMBLY MODEL 1113943, 1113904 AND 1113944
TECHNICAL MANUAL; DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE INCLUDING REPAIR PARTS
SEPTEMBER 1964
TM-9-2920-242-35 - Page 71 of 110
C 1, TM 9-2920-242-35
Figure 57. Field coils separated from frame.
Section II.
52. Assembly of Frame Assembly
Note.
The key letters shown below in parentheses refer to
figure 57 except where otherwise indicated.
a.
Install washer (B) and support, (A) on field coil
terminal stud and position field coil (E) in frame (C).
Install insulator (D) and two insulations (H)
between frame and field coils.
b.
Position each of four pole shoes (F), in turn, on
coil inside frame. Align mating holes and secure
each pole with two pole shoe screws (G) (2, fig. 56).
Coat threads of pole shoe screws with a suitable
thread sealer before installation.
Note.
The key letters shown below in parentheses refer
to figure 56.
c. Install two nonmetallic washers (F), 0.520 ID.,
7/8 OD., 0.031 thick flat washer (E), 1/2-inch hex nut
(D), field coil terminal-to-solenoid relay connector
(C), 1/2-inch lockwasher (B), and 1/2-inch hex nut (A).
ASSEMBLY
d.
Varnish inside of frame and coil assembly.
Leave 0.38 inch from each end of frame free of
varnish. Allow varnish to dry thoroughly before
assembling starter.
53. Assembly of Solenoid Relay
Note.
The key letters shown below in parentheses refer to
figure 55, step 3, except where otherwise indicated.
a.
Install terminal (G) on motor terminal stud (E)
(short stud). Install motor terminal stud, battery
terminal stud (F), terminal stud insulation strip (H),
and terminal plate (J) with motor terminal stud in
plate marked MOTOR. Install one insulating
bushing (K), one insulator (L), one 0.516 ID.,
7/8 OD., 1/32 thick flat washer (M), ½-inch lockwasher
(N), ½-inch, 0.312 thick hex nut (P), ½-inch
lockwasher (N) and ½-inch, 0.438 thick hex nut (Q)
on each terminal stud.
b.
Refer to figure 58 and complete assembly of
solenoid relay.
62
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