TM-9-2920-242-35
STARTER, ENGINE ELECTRICAL, ASSEMBLY MODEL 1113943, 1113904 AND 1113944
TECHNICAL MANUAL; DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT MAINTENANCE INCLUDING REPAIR PARTS
SEPTEMBER 1964
TM-9-2920-242-35 - Page 72 of 110
C 1, TM 9-2920-242-35
Figure 58. Assembling solenoid relay.
54. Assembly of Drive Clutch and Lever
Housing
a. Assembly of Drive Clutch.
Refer to paragraph
32a
and figures 29 and 30.
b. Assembly of Lever Housing.
Refer to figure 54.
(1) Install sleeve bearing (H) in lever housing
(G). Ream sleeve bearing bore to limits
specified in wear limits (para
41c).
Install
brake washer (J).
(2) Saturate wick (A) and felt plug (C) with
oil (OE). Apply sealer to expansion plug
seat. Install felt plug (C), gasket (D), and
expansion plug (E). Install wick (A) and
fill reservoir with oil (OE) and install pipe
plug (B).
(3) Apply sealer to oil seal counterbore and
install new oil seal (F).
c.
Assembly of Solenoid Plunger and Lever.
Refer
to figure 31 and install solenoid plunger and lever in
lever housing.
55. Assembly of Commutator End Plate
Assembly
a. Assembly of Brush Holder Assembly.
Refer to
paragraph
33a
and figure 11 and assemble the brush
holder assembly.
b. Assembly of Commutator End Plate.
Refer to
figure 53 and assemble the commutator end plate as
follows:
(1)
(2)
(3)
(4)
Install a new bearing (N, step 4) in com-
mutator end plate (A). Drill oilhole and
ream sleeve bearing bore to limits specified
in wear limits (para
41e).
Saturate wick (R, step 4) and felt plug (U)
with oil (OE).
Apply sealer to expansion plug seat. Install
felt plug (U, step 4), gasket (T), and ex-
pansion plug (S).
Install wick (R, step 4) and fill reservoir
with oil, and install pipe plug (Q).
6 3
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