SMI-9-2320-387-14P-1

TRUCK, UTILITY: EXPANDED CAPACITY

SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS

JULY 2004

SMI-9-2320-387-14P-1 - Page 136 of 671

11-12.13. BALLISTIC CARGO SHELL DOOR MAINTENANCE

This task covers:

a. Removal

c. Adjustment

b. Installation

a. Removal

1.

Remove two assembled washer screws (2) and footman loop (3) from strap (1) and cargo

door (4). Discard assembled washer screws (2).

2.

Lower cargo door (4) slightly, and remove two locknuts (5), washers (6), shoulder bolts (8), and

retention cable (9) from two retention cable brackets (7). Discard locknuts (5).

3.

Slowly raise cargo door (4) as far as possible to allow removal of gas springs (10) from cargo

door (4).

4.

Remove two locknuts (12), washers (11), and gas springs (10) from cargo door (4) and lay gas

springs (10) inside vehicle. Discard locknuts (12).

5.

Lower cargo door (4), release handle latch (13), and remove cargo door (4).

WARNING

Opening one end of cargo door before ensuring opposite end is

fully closed will cause both ends to open simultaneously, resulting

in injury to personnel or damage to equipment.

INITIAL SETUP:

Applicable Models

M1151

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Materials/Parts

Two locknuts (Appendix G, Item 77)

Two assembled washer screws

(Appendix G, Item 277)

Two locknuts (Appendix G, Item 82)

Personnel Required

One mechanic

One assistant

Manual References

TM 9-2320-387-10

TM 9-2320-387-24P

Equipment Condition

Rear end of cargo shell door raised

(TM 9-2320-387-10).

General Safety Instructions

Never open one end of cargo shell door before

ensuring opposite end is securely closed.

SMI 9-2320-387-14&P-1

11-24.18

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