SMI-9-2320-387-14P-1

TRUCK, UTILITY: EXPANDED CAPACITY

SUPPLEMENTAL OPERATION, MAINTENANCE, AND REPAIR PARTS INSTRUCTIONS

JULY 2004

SMI-9-2320-387-14P-1 - Page 135 of 671

11-12.12. BALLISTIC CREW DOOR LATCH TUBE REPLACEMENT

This task covers:

a. Removal

b. Installation

INITIAL SETUP:

Applicable Models

M1151

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Materials/Parts

Lockbolt (Appendix G, Item 72.3)

Four screws (Appendix G, Item 279.2)

Manual References

TM 9-2320-387-24P

SMI 9-2320-387-14&P-1

Change 4

11-24.17

a. Removal

1.

Remove lockbolt (9), wave washer (8), latch tube (7), and washer (3) from latch arm (4). Discard

lockbolt (9).

2.

Remove four screws (6), washers (5), and bracket (1) from side rails (2). Discard screws (6).

3.

Remove two screws (12), washers (13), and guide (11) from bracket (1).

4.

Slide latch tube (7) out of bracket (1).

5.

Remove protector (10) from bracket (1).

b. Installation

1.

Install protector (10) on bracket (1).

2.

Slide latch tube (7) into bracket (1).

3.

Install guide (11) on bracket (1) with two washers (13) and screws (12).

4.

Install bracket (1) on side rails (2) with four washers (5) and screws (6).

5.

Install washer (3) and latch tube (7) on latch arm (4) with wave washer (8) and lockbolt (9).

Tighten capscrew (9) to 6 lb-ft (8 N

•

m).