TM-9-2320-280-20-3
TRUCK, UTILITY: M998 SERIES
TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 3 OF 3
JANUARY 1996
TM-9-2320-280-20-3 - Page 233 of 1168
10-110. 6,000 LB AND 9,000 LB ELECTRIC WINCH CABLE REPLACEMENT
This task covers:
a. Removal
b.
Installation
INITIAL SETUP:
Applicable Models
M997A2, M1025A2, M1026, M1026A1,
M1035A2, M1036, M1038, M1038A1, M1042,
M1043A2, M1044, M1044A1, M1045A2,
M1046, M1046A1, M1097A2
Tools
General mechanic’s tool kit:
automotive (Appendix B, Item 1)
Materials/Parts
Cotter pin (Appendix G, Item 23)
Personnel Required
One mechanic
One assistant
Manual References
TM 9-2320-280-10
TM 9-2320-280-24P
General Safety Instruction
Wear leather gloves when handling winch cable.
WARNING
Gloves must be worn whenever handling winch cable. Severe
injury may result.
1.
Unwind winch cable (2) from drum assembly (1) (TM 9-2320-280-10).
2.
Remove capscrew (5) and winch cable (2) from drum assembly (1).
3.
Remove cotter pin (7), clevis pin (6), and hook (4) from winch cable (2). Discard cotter pin (7).
NOTE
If thimble is not installed on winch cable, or if wires are shearing
or breaking, install thimble on winch cable. Refer to appendix D,
fig. D-91 for instructions.
1.
Install hook (4) on winch cable (2) with clevis pin (6) and cotter pin (7).
2.
Install winch cable (2) on drum assembly (1) with capscrew (5).
CAUTION
• The winch cable must be spooled on the drum according to the
direction of rotation label on the winch or the brake will not
function.
•
Winch cable must be installed on drum under a load of at least
500 lbs (227 kg) or outer wraps will draw into inner wraps and
damage winch cable.
3.
Rewind winch cable (2) (TM 9-2320-280-10).
b. Installation
a. Removal
TM 9-2320-280-20-3
10-190
Change 2
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