TM-9-2320-280-20-3

TRUCK, UTILITY: M998 SERIES

TECHNICAL MANUAL; UNIT MAINTENANCE; VOLUME 3 OF 3

JANUARY 1996

TM-9-2320-280-20-3 - Page 231 of 1168

10-109. 6,000 LB AND 9,000 LB ELECTRIC WINCH CONTROL BOX

REPLACEMENT

This task covers:

a. Removal

b.

Installation

a. Removal

1.

Open winch control box (12) and pull control cable (8) out.

2.

Remove capscrew (9), clamp (10), lockwasher (2), and nut (1) from control cable (8) and control

box (12). Discard lockwasher (2).

3.

Disconnect control cable (8) from cable (11) and remove control cable (8) from control box (12).

4.

Remove two nuts (6), washers (5), capscrews (4), washers (5), and control box (12) from mounting

bracket (7).

5.

Slide cable (11) and grommet (3) out of control box (12).

INITIAL SETUP:

Applicable Models

M1026, M1026A1, M1036, M1038, M1038A1,

M1042, M1044, M1044A1, M1046, M1046A1

Tools

General mechanic’s tool kit:

automotive (Appendix B, Item 1)

Materials/Parts

Lockwasher (Appendix G, Item 177)

Manual References

TM 9-2320-280-24P

Equipment Condition

Battery ground cable disconnected (para. 4-73).

b. Installation

1.

Push cable (11) and grommet (3) into control box (12).

2.

Install control box (12) on mounting bracket (7) with two washers (5), capscrews (4), and nuts (6).

Tighten nuts (6) to 90 lb-ft (122 N

•

m).

3.

Connect control cable (8) to cable (11).

4.

Install control cable (8) on control box (12) with capscrew (9), clamp (10), lockwasher (2), and

nut (1). Tighten nut (1) to 6 lb-ft (8 N

•

m). Close and secure control box (12).

TM 9-2320-280-20-3

10-188

Change 2