TM-9-2320-361-20

2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)

TECHNICAL MANUAL; UNIT MAINTENANCE

OCTOBER 1991

  TM-9-2320-361-20 - Page 1093 of 1207

TM 9-2320-361-20
14-51. 100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
APPLICABLE MODELS
EQUIPMENT CONDITION
All
Parking brake set (TM 9-2320-361-10).
MATERIALS/PARTS
Hood raised and secured (TM 9-2320-361-10).
Battery ground cable disconnected (para. 4-48).
Six tiedown straps (Appendix C, Item 20)
REFERENCES (TM)
TM 9-2320-361-10
TM 9-2320-361-20P
1. Remove nut (2), screw (22), and negative cable (3) from negative battery terminal (23).
2. Remove nut (18), screw (20), and positive cable (4) from positive battery terminal (19).
3. Disconnect cable (7) from alternator (15).
4. Remove tiedown strap (17) and cable (7) from oil dipstick tube (16). Discard tiedown strap (17).
5. Disconnect cable (7) from voltage regulator (10).
6. Disconnect harness (8) from voltage regulator (10).
7. Disconnect wire (11) from connector (12).
8. Disconnect wire (14) from connector (13).
9. Remove five tiedown straps (6) from harness (8) and front main wiring harness (5). Discard tiedown
straps (6).
10. Remove harness (8) from front main wiring harness (5).
1. Connect harness (8) to voltage regulator (10).
2. Insert wire (11) through firewall (9) and connect to connector (12).
3. Connect wire (14) to connector (13).
4. Feed harness (8) along front main wiring harness (5) under cab (1) and onto battery box (21).
5. Connect cable (7) to voltage regulator (10) and alternator (15).
6. Install cable (7) on oil dipstick tube (16) with new tiedown strap (17).
7. Install harness (8) on front main wiring harness (5) with five new tiedown straps (6).
8. Install positive cable (4) on positive battery terminal (19) with screw (20) and nut (18).
9. Install negative cable (3) on negative battery terminal (23) with screw (22) and nut (2).
14-88


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