TM-9-2320-361-20
2-1/2-TON, 6x6, M44A2 SERIES TRUCKS (MULTIFUEL)
TECHNICAL MANUAL; UNIT MAINTENANCE
OCTOBER 1991
TM-9-2320-361-20 - Page 423 of 1207
TM 9-2320-361-20
4-7. STARTER MOTOR REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
APPLICABLE MODELS
REFERENCES (TM)
All
TM 9-2320-361-10
MATERIALS/PARTS
TM 9-2320-361-20P
Two gaskets
EQUIPMENT CONDITION
Four lockwashers
Ž Parking brake set (TM 9-2320-361-10).
PERSONNEL REQUIRED
●
Battery ground cable disconnected (para. 4-48).
●
Air cleaner assembly removed (para. 3-15).
Two
a. Remova l
NOTE
Tag leads for installation.
1. Remove screw (6), clip (7), and wire (8) from starter solenoid terminal (9).
NOTE
Remove two wires from solenoid stud on M756A2 model.
2. Remove nut (5), wire (3), and cable (4) from solenoid stud (2).
3. Remove nut (10), lockwasher (11), and ground cable (12) from starter motor stud (13). Discard
lockwasher (11).
NOTE
Assistant will help with step 4.
4. Remove three nuts (15), lockwashers (14), and starter motor (1) from studs (19). Discard
lockwashers (14).
5. Remove gasket (16), spacer (17), and gasket (18) from studs (19). Discard gaskets (16) and (18).
b. Installation
1. Position new gasket (18), spacer (17), and new gasket (16) on three studs (19). Make sure flat side of
gasket (16) faces starter motor (1).
NOTE
Assistant will help with step 2.
2. Install starter (1) on studs (19) with three new lockwashers (14) and nuts (15). Tighten nuts (15)
70-80 lb-ft (95-108 NŽm).
3. Install ground cable (12) on starter solenoid terminal (13) with new lockwasher (11) and nut (10).
NOTE
Install two wires on solenoid stud for M756A2 model.
4. Install cable (4) and wire (3) on solenoid stud (2) with nut (5).
5. Install wire (8) on starter solenoid terminal (9) with clip (7) and screw (6).
4-12
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