TM-9-2320-366-20-4
M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)
TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; UNIT MAINTENANCE; VOLUME NO. 4 OF 5
FEBRUARY 2006
CHANGE 3
TM-9-2320-366-20-4 - Page 631 of 1558
TM 9-2320-366-20-4
CHAPTER 11
BRAKE SYSTEM MAINTENANCE
RESTRICTED MAINTENANCE NOTICE
Units not authorized SC 4910-95-CL-A72 (SHOP EQUIPMENT, COMMON NO. 2) in their T.O.E. may
be unable to perform some of the maintenance tasks described in this chapter. If the required tools
are not authorized, the equipment must be submitted to DS Maintenance for repair.
Section I.
INTRODUCTION .
.........................................................
11-1
11-1. INTRODUCTION .
...........................................................
11-1
Section II. MAINTENANCE PROCEDURES .
..............................................
11-2
11-2. FRONT BRAKE SHOES REPLACEMENT/ADJUSTMENT .
.............................
11-2
11-3. REAR BRAKE SHOES REPLACEMENT/ADJUSTMENT.
...............................
11-9
11-4. FRONT BRAKE PLUNGER ASSEMBLY REPLACEMENT/REPAIR .
......................
11-17
11-5. REAR BRAKE PLUNGER ASSEMBLY REPLACEMENT/REPAIR .
.......................
11-23
11-6. REAR SPRING BRAKE CAGING .
..............................................
11-30
11-7. FRONT BRAKE AIR CHAMBER REPLACEMENT .
..................................
11-33
11-8. REAR BRAKE AIR CHAMBER REPLACEMENT .
...................................
11-37
11-9. FOOT CONTROL VALVE AND BRAKE FOOT PEDAL REPLACEMENT .
..................
11-49
11-10. LOAD SENSING VALVE AND CONTROL CABLE REPLACEMENT/ADJUSTMENT .
..........
11-57
11-11. LOAD AVERAGING CHANNEL REPLACEMENT
...................................
11-70
11-12. ANTI-COMPOUNDING RELAY VALVE REPLACEMENT .
.............................
11-73
11-13. INVERSION VALVE REPLACEMENT .
...........................................
11-77
11-14. RELAY VALVE REPLACEMENT .
...............................................
11-81
11-15. BOOSTER VALVE REPLACEMENT .
............................................
11-85
11-16. TWO-WAY CHECK VALVE REPLACEMENT .
......................................
11-90
11-17. FRONT AXLE QUICK RELEASE VALVE REPLACEMENT .
............................
11-93
11-18. AIR BRAKE PROTECTING VALVE REPLACEMENT .
................................
11-97
11-19. PARK CONTROL TWO-WAY CHECK VALVE REPLACEMENT .
.......................
11-107
11-20. SYSTEM PARK AND TRAILER AIR SUPPLY VALVES REPLACEMENT.
.................
11-113
11-21. BRAKE AIR HOSES REPLACEMENT .
..........................................
11-118
11-22. SECONDARY AND PRIMARY AIR TANKS REPLACEMENT .
.........................
11-135
11-23. FRONT GLADHAND REPLACEMENT.
..........................................
11-151
11-24. REAR GLADHAND REPLACEMENT .
...........................................
11-154
11-25. SERVICE GLADHAND TWO-WAY CHECK VALVE REPLACEMENT.
....................
11-158
11-26. EMERGENCY GLADHAND TWO-WAY CHECK VALVE REPLACEMENT .
................
11-161
11-27. STOPLIGHT SWITCH REPLACEMENT.
.........................................
11-164
11-28. FRONT GLADHAND ONE-WAY CHECK VALVE REPLACEMENT .
.....................
11-166
11-29. PRESSURE PROTECTION VALVE REPLACEMENT .
...............................
11-170
11-30. LOW PRESSURE TRANSMITTER TWO-WAY CHECK VALVE REPLACEMENT .
...........
11-182
11-31. AIR COMPRESSOR GOVERNOR ADJUSTMENT .
.................................
11-186
11-32. M1088 TRAILER SERVICE BRAKE VALVE REPLACEMENT .
.........................
11-189
11-33. M1088 GLADHAND SELECTOR VALVE REPLACEMENT .
...........................
11-193
11-34. M1088 TRAILER STOPLIGHT SWITCH REPLACEMENT .
............................
11-205
Section I.
INTRODUCTION
11-1. INTRODUCTION
This chapter contains maintenance instructions for replacing, repairing, and adjusting brake system components
authorized by the Maintenance Allocation Chart (MAC) at the Unit Maintenance level.
Change 1
11-1
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