TM-9-2320-366-34-2

M1083 SERIES, 5 TON, 6x6, MEDIUM TACTICAL VEHICLES (MTV)

TECHNICAL MANUAL; MAINTENANCE INSTRUCTIONS; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE; VOLUME NO. 2 OF 4

AUGUST 2005

CHANGE 2

TM-9-2320-366-34-2 - Page 589 of 1434

TM 9-2320-366-34-2

Change 2

10-33

10-6.

INTERMEDIATE AXLE DIFFERENTIAL CARRIER REPLACEMENT

This task covers:

a. Removal

b. Installation

c.

Follow-On Maintenance

INITIAL SETUP

Equipment Conditions

Engine shut down (TM 9-2320-366-10-1).

Differential oil drained (TM 9-2320-366-20).

Axle shaft removed (TM 9-2320-366-20-4).

Tools and Special Tools

Tool Kit, Genl Mech (Item 78, Appendix B)

Goggles, Industrial (Item 28, Appendix B)

Wrench, Torque, 0-175 lb-ft (Item 92, Appendix B)

Hammer, Hand, Soft Hand (Item 33, Appendix B)

Tools and Special Tools (Cont)

Lift, Transmission/Differential (Item 39, Appendix

B)

Sling, Cargo (Item 56, Appendix B)

Materials/Parts

Sealant, Adhesive (Item 68, Appendix C)

Screw, Cap

(4) (Item 366.1, Appendix F)

Personnel Required

(2)

a.

Removal.

(1)

Lift tabs from two bearing cups (1)

(1.1)Remove four screws (2) and two bearing cups (1)

from drive yoke (3).

Discard screws.

(2)

Slide drive shaft (4) from side to side and separate

universal joint (5) from drive yoke (3).

(3) Attach drive shaft (4) to frame (6).

WARNING

Wear appropriate eye protection when

working under vehicle due to the

possibility of falling debris.

Failure to

comply may result in injury to personnel.

NOTE

Step (3) requires the aid of an assistant.

NOTE

•

All drive shafts are disconnected the

same way.

Intermediate drive shaft

shown.

•

There are two types of bearing cups,

those with tabs and those without.

Perform the following step on bearing