TM 9-2350-261-20-2
REPAIR WIRING HARNESS — Continued
0312 00
ASSEMBLY
NOTE
If replacing lead, cut new wire from bulk supply. Measure original length, gauge, and type
of wire.
1.
Install male connector on harness lead.
a.
Strip insulation from lead (1) to uncover just enough wire to fill contact pin well.
b.
Slide shell (2) and washer (3), if removed, over lead (1).
CAUTION
Crimping lower part of pin may damage pin and it will not hold lead. Crimp only middle part
of contact pin with correct size die.
c.
Insert lead (1) into new pin (4) and crimp.
d.
If removed, place slotted washer (5) on lead (1) under pin (4) and pull shell (2) over washer (3) or (5) and pin.
2.
Install female connector on harness lead.
a.
Strip insulation from lead (6) to uncover justenoughwiretofillcontact socket well.
b.
Slide shell (7) and sleeve (8) over lead (6).
CAUTION
Crimping lower part of pin may damage pin and it will not hold lead. Crimp only middle part
of contact pin with correct size die.
c.
Insert lead (6) in new socket (9) and crimp or solder.
d.
Slide sleeve (8) and shell (7) over socket (9).
3.
Install terminal connector on harness lead.
a.
If nipple (10) was removed from lead (11), strip insulation from lead to uncover just enough wire to fill barrel (12)
of terminal (13). Slide nipple over lead.
0312 00-4