TM-9-2520-272-40
CROSS-DRIVE TRANSMISSION WITH CONTAINER MODEL X200-4A
TECHNICAL MANUAL; SUSTAINMENT MAINTENANCE MANUAL
FEBRUARY 2012
TM-9-2520-272-40 - Page 13 of 620
TM 9-2520-272-40
iii
TABLE OF CONTENTS
Page No.
WP Sequence No.
HOW TO USE THIS MANUAL .
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xvii
CHAPTER 1. GENERAL INFORMATION, EQUIPMENT DESCRIPTION,
AND THEORY OF OPERATION
GENERAL INFORMATION .
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Figure 1. Hydrokinetic Cross-Drive Transmission, Model X200-4A, Right Front
External View .
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Table 1. Nomenclature Cross-Reference List .
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Table 2. List of Abbreviations and Acronyms.
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EQUIPMENT DESCRIPTION AND DATA .
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Figure 1. Major Assemblies of the Transmission .
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Figure 2. Exploded View of Major Top Components .
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Figure 3. Exploded View of Major Components of Left Cover Assembly .
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Figure 4. Exploded View of Major Components of Right Cover Assembly .
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Figure 5. Input Housing and Exploded View of Major Components
of the Torque Converter .
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Figure 6. Exploded View of Bevel Gear Assembly .
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Figure 7. Exploded View Of Major Components, Left Side Of Center
Housing Assembly .
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Figure 8. Exploded View Of Major Components, Right Side Of Center
Housing Assembly .
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Figure 9. Location and View of MWO/Overhaul Data Plate with IUID .
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Figure 10. External View of Container Top, Internal View of Container Bottom .
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Table 1. X200-4A Transmission System Data .
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Table 2. Basic Container Data .
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THEORY OF OPERATION .
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CHAPTER 2. TROUBLESHOOTING PROCEDURES
TROUBLESHOOTINGPROCEDURES .
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CHAPTER 3. MAINTENANCE INSTRUCTIONS
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) .
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REPLACE OIL FILL TUBE ASSEMBLY .
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REPLACE TOP COVER ASSEMBLY .
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Figure 1. Top Cover Assembly Removal .
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Figure 2. Transmission Top Cover Gasket Installation .
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Figure 3. Transmission Top Cover Installation .
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REPLACEMAINCONTROLVALVEASSEMBLY.
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Figure 1. Wiring Harness Ground Connector Hardware Removal .
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Figure 2. Main Control Valve Assembly Removal .
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Figure 3. Main Control Valve Assembly Installation .
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Figure 4. Final Bolts Installation .
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REPAIR MAIN CONTROL VALVE ASSEMBLY .
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REPLACE LOCKUP CONTROL VALVE ASSEMBLY
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Figure 1. Lockup Control Valve Assembly Removal .
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Figure 2. Lockup Control Valve Assembly Installation .
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REPAIR LOCKUP CONTROL VALVE ASSEMBLY .
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REPLACE PRIORITY VALVE ASSEMBLY .
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Figure 1. Priority Valve Assembly Removal .
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Figure 2. Priority Valve Assembly Installation .
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