TM-9-2815-225-34-P

ENGINE, DIESEL: 6 CYLINDER IN-LINE TURBOCHARGED, CUMMINS MODEL NTC-400

TECHNICAL MANUAL; DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

JULY 2005
TM-9-2815-225-34-P

  TM-9-2815-225-34-P - Page 355 of 736

TM 9-2815-225-34&P
0042 00
0042 00-1
Tools and Special Tools
General mechanic’s tool kit: automotive
(Item 1, WP 0061 00)
Maintenance and repair shop equipment:
automotive (Item 2, WP 0061 00)
Automotive maintenance and repair supplemental
set no. 2 (Item 3, WP 0061 00)
Lifting strap
Prybar
Four camshaft pilot tools (Item 62, WP 0061 00)
Piston ring expander (Item 28, WP 0061 00)
Pulley installation assembly tool
(Item 63, WP 0061 00)
Crankshaft seal driver (Item 64, WP 0061 00)
Piston ring compressor (Item 65, WP 0061 00)
Material/Parts
Gasket (Item 1, Table 25, WP 0062 00)
Twelve compression rings
(Item 2, Table 25, WP 0062 00)
Gasket (Item 3, Table 25, WP 0062 00)
Four lockwashers (Item 4, Table 25, WP 0062 00)
Twelve compression rings
(Item 5, Table 25, WP 0062 00)
Six piston rings (Item 6, Table 25, WP 0062 00)
Rear main seal (Item 7, Table 25, WP 0062 00)
Four thrust bearing washers
(Item 8, Table 25, WP 0062 00)
Six piston rings (Item 9, Table 25, WP 0062 00)
Gasket (Item 10, Table 25, WP 0062 00)
Seal (Item 11, Table 25, WP 0062 00)
O-ring (Item 12, Table 25, WP 0062 00)
GAA grease (Item 13, WP 0060 00)
Fourteen main bearing halves
(Item 13, Table 25, WP 0062 00)
Material/Parts (Contd)
Cam follower housing gasket
(Item 14, Table 25, WP 0062 00)
Eighteen lockwashers
(Item 15, Table 25, WP 0062 00)
High-pressure lubricating oil (Item 15, WP 0060 00)
Gasket (Item 16, Table 25, WP 0062 00)
Gasket (Item 17, Table 25, WP 0062 00)
Twelve connecting rod bearing halves
(Item 18, Table 25, WP 0062 00)
Locknut (Item 19, Table 25, WP 0062 00)
Lubricating oil OHE/HDO 30 (Item 20, WP 0060 00)
Keyway seal (Item 20, Table 25, WP 0062 00)
Gasket (Item 21, Table 25, WP 0062 00)
60-80 lubricating oil (Item 21, WP 0060 00)
Fourteen lockplates (Item 22, Table 25, WP 0062 00)
Lockwasher (Item 23, Table 25, WP 0062 00)
Three lockwashers (Item 24, Table 25, WP 0062 00)
Eleven O-rings (Item 25, Table 25, WP 0062 00)
Pipe sealant (Item 25, WP 0060 00)
Nine lockwashers (Item 26, Table 25, WP 0062 00)
Thirteen lockwashers
(Item 27, Table 25, WP 0062 00)
Two lockwashers (Item 28, Table 25, WP 0062 00)
Gasket (Item 29, Table 25, WP 0062 00)
Four lockwashers (Item 30, Table 25, WP 0062 00)
Two O-rings (Item 31, Table 25, WP 0062 00)
Gasket (Item 32, Table 25, WP 0062 00)
Personnel Required
One assistant
Equipment Condition
Engine mounted on maintenance stand
(WP 0009 00)
DIRECT SUPPORT AND GENERAL SUPPORT
MAINTENANCE MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FOR
M915, M915A1, M915A4, M916, M920 VEHICLES
P/N NTC400-3652-02
CUMMINS NTC-400 BIG CAM I DIESEL ENGINE
W/CONTAINER
P/N 11669835
CUMMINS NTC-400 BIG CAM III DIESEL ENGINE
W/CONTAINER
CYLINDER BLOCK COMPONENTS INSTALLATION
CRANKSHAFT AND MAIN BEARINGS; CAMSHAFT; PISTONS AND CONNECTING RODS;
ACCESSORY DRIVE HOUSING; OIL PUMP; ACCESSORY DRIVE PULLEY;
AIR COMPRESSOR; FRONT GEAR COVER; FLYWHEEL, FLEXPLATE, AND FLYWHEEL HOUSING; OIL PAN
INITIAL SETUP:


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